TE Connectivity AMP Connectors 796635-7 Terminal Block Plug Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 796635-7 is a 7-position terminal block plug with female sockets, designed for 180° free-hanging in-line applications. This component features screw-rising cage clamp termination and operates across a temperature range of -40°C to 110°C with a rated voltage of 300 V UL and current capacity of 15 A UL. The part is currently active in production status and maintains RoHS compliance with MSL 1 (Unlimited) moisture sensitivity rating. Equivalent and substitute parts are identified to provide alternative sourcing options when the primary part is unavailable or when design flexibility is required within compatible electrical and mechanical parameters.

Substiute Parts

796635-7

TE Connectivity AMP ConnectorsIn Stock: 681796635-7 Datasheet

Current PartRFQ

0395205007

MolexIn Stock: 11920395205007 Datasheet

SimilarRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 796635-7 terminal block plug is determined by strict alignment of the following critical parameters:

Position and Pitch Compatibility: The substitute part must maintain 7 positions with a pitch specification within the mechanical tolerance range of the mating connector system. The primary part specifies 0.200" (5.08mm) pitch; the substitute part at 0.197" (5.00mm) pitch represents a minor dimensional variance of 0.08mm, which falls within standard mechanical tolerance for terminal block systems designed to accommodate both metric and imperial pitch standards.

Electrical Performance: Both parts must support the same voltage rating (300 V UL) and maintain current capacity at or above the primary specification (15 A UL minimum). The substitute part provides 18 A UL, exceeding the primary requirement.

Termination and Mounting: Both parts utilize screw-rising cage clamp termination and free-hanging in-line mounting, ensuring mechanical and functional equivalence in installation and operation.

Wire Gauge Compatibility: Both parts accept 12-30 AWG wire, maintaining full compatibility with existing wire specifications.

Material and Compliance: Both parts feature phosphor bronze contacts, polyamide housing, UL94 V-0 flammability rating, and RoHS compliance, ensuring equivalent environmental and safety performance.

Temperature Operating Range: The substitute part extends the upper operating temperature limit to 115°C compared to the primary part's 110°C, providing enhanced thermal performance without reducing capability.

Parameter Comparison

Engineering Selection Recommendations

Primary Part Selection: The TE Connectivity 796635-7 remains the specified component for applications where the exact pitch of 0.200" (5.08mm) and operating temperature ceiling of 110°C are design requirements. This part maintains active production status and full RoHS compliance.

Substitute Part Selection: The Molex 0395205007 serves as a direct functional substitute when the primary part is unavailable. The substitute part is suitable for applications where:

The mating connector system accommodates the 0.197" (5.00mm) pitch specification within mechanical tolerance.

The application environment does not exceed 110°C, or where the extended upper temperature limit of 115°C provides operational advantage.

Current requirements do not exceed 15 A UL, as the substitute part's 18 A UL rating exceeds the primary specification.

Both parts maintain identical electrical performance at 300 V UL and support the full 12-30 AWG wire gauge range. Both parts carry active production status, RoHS compliance, and MSL 1 (Unlimited) moisture sensitivity rating, ensuring equivalent supply chain reliability and environmental compliance.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0395205007 be used as a direct replacement for the TE Connectivity 796635-7 in existing designs?

A: The Molex 0395205007 functions as a substitute part with one critical consideration: the pitch difference of 0.08mm (5.00mm versus 5.08mm). This variance is within standard mechanical tolerance for terminal block systems. Compatibility depends on whether the mating connector or PCB header accommodates both pitch specifications. Physical fit testing is required for applications with tight mechanical constraints.

Q: What are the electrical performance differences between these two parts?

A: Both parts operate at 300 V UL. The Molex substitute provides 18 A UL current capacity compared to the TE Connectivity part's 15 A UL. This means the substitute part exceeds the electrical performance of the primary part and is suitable for applications requiring up to 18 A. Wire gauge compatibility remains identical at 12-30 AWG for both parts.

Q: Are there temperature operating range differences that affect substitution?

A: The TE Connectivity 796635-7 operates from -40°C to 110°C, while the Molex 0395205007 operates from -40°C to 115°C. The substitute part provides a 5°C extension of the upper temperature limit. For applications operating below 110°C, both parts are equivalent. For applications requiring operation between 110°C and 115°C, the Molex substitute provides enhanced thermal capability.

Q: Do both parts meet the same compliance and certification standards?

A: Yes. Both parts are RoHS compliant, carry UL94 V-0 flammability rating, feature phosphor bronze contacts with tin mating finish, and maintain MSL 1 (Unlimited) moisture sensitivity level. Both parts are classified under ECCN EAR99 and HTSUS 8536.90.4000. Compliance and certification are equivalent.

Q: What is the significance of the pitch difference between 5.08mm and 5.00mm?

A: The pitch difference of 0.08mm represents a 1.6% dimensional variance. Terminal block systems designed to accommodate both metric (5.00mm) and imperial (5.08mm) pitch standards incorporate mechanical tolerance to accept both specifications. However, applications with precision-fit requirements or custom PCB headers designed for a single pitch specification may require physical validation before substitution.

Q: Are both parts available in equivalent packaging quantities?

A: The TE Connectivity 796635-7 is available in bulk packaging with 640 pieces in stock. The Molex 0395205007 is available in bulk packaging with 1179 pieces in stock. Both parts are supplied in bulk packaging format suitable for production assembly operations.

Q: Can the Molex part be used in applications where the TE Connectivity part was originally specified?

A: The Molex 0395205007 is functionally equivalent for applications where the mating connector system accommodates the 5.00mm pitch specification. The substitute part meets or exceeds all electrical specifications (300 V UL, 18 A UL versus 15 A UL) and maintains identical wire gauge compatibility (12-30 AWG). Mechanical fit validation is required to confirm pitch compatibility with the specific mating connector or PCB header used in the application.