TE Connectivity AMP Connectors 794664-6 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 794664-6 is a rectangular connector header designed for through-hole mounting applications. This connector features a vertical orientation with 6 positions arranged in 2 rows, utilizing a 0.165" (4.20mm) pitch configuration. The connector is classified as obsolete, necessitating identification of active equivalent parts for ongoing procurement and design requirements. Substitute parts must maintain electrical and mechanical compatibility while meeting current manufacturing and compliance standards.

Substiute Parts

794664-6
TE Connectivity AMP ConnectorsIn Stock: 1133794664-6 Datasheet
794664-6
Current Part
1586491-6
TE Connectivity AMP ConnectorsIn Stock: 10891586491-6 Datasheet
1586491-6
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 794664-6
Manufacturer TE Connectivity AMP Connectors
Category Rectangular Connectors
Series AMP-DUAC
Connector Type Header
Contact Type Male Pin
Number of Positions 6
Number of Rows 2
Pitch - Mating 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Voltage Rating 600VAC
Operating Temperature -55°C ~ 105°C
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 794664-6 connector is based on strict electrical and mechanical parameter alignment. The following parameters define substitution eligibility:

Critical Matching Parameters:

  • Connector Type: Header
  • Contact Type: Male Pin
  • Number of Positions: 6
  • Number of Rows: 2
  • Pitch - Mating: 0.165" (4.20mm)
  • Row Spacing - Mating: 0.165" (4.20mm)
  • Mounting Type: Through Hole
  • Shrouding: Shrouded - 4 Wall
  • Voltage Rating: 600VAC
  • Operating Temperature Range: -55°C ~ 105°C
  • Insulation Material: Polyamide (PA), Nylon
  • Material Flammability Rating: UL94 V-2

Substitute parts must maintain identical mechanical footprint, electrical performance, and environmental specifications. Variations in contact finish composition (Tin-Lead versus Tin) are permissible when all other parameters remain constant, as these represent manufacturing process improvements rather than functional changes.

Parameter Comparison

Parameter 794664-6 (Main Part) 1586491-6 (Substitute) Compatibility
Manufacturer Part Number 794664-6 1586491-6 Different
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Match
Series AMP-DUAC AMP-DUAC Match
Product Status Obsolete Active Upgrade
Connector Type Header Header Match
Contact Type Male Pin Male Pin Match
Number of Positions 6 6 Match
Number of Rows 2 2 Match
Pitch - Mating 0.165" (4.20mm) 0.165" (4.20mm) Match
Row Spacing - Mating 0.165" (4.20mm) 0.165" (4.20mm) Match
Mounting Type Through Hole Through Hole Match
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Match
Termination Solder Solder Match
Fastening Type Locking Ramp Locking Ramp Match
Contact Length - Post 0.138" (3.50mm) 0.138" (3.50mm) Match
Insulation Height 0.504" (12.80mm) 0.504" (12.80mm) Match
Contact Shape Square Square Match
Contact Finish - Mating Tin-Lead Tin Compatible
Contact Finish Thickness - Mating 118.1µin (3.00µm) 118.1µin (3.00µm) Match
Contact Finish - Post Tin-Lead Tin Compatible
Contact Material Copper Alloy Copper Alloy Match
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Match
Operating Temperature -55°C ~ 105°C -55°C ~ 105°C Match
Material Flammability Rating UL94 V-2 UL94 V-2 Match
Insulation Color Natural Natural Match
Voltage Rating 600VAC 600VAC Match
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Match
RoHS Status RoHS non-compliant ROHS3 Compliant Upgrade
REACH Status Vendor Undefined REACH Unaffected Upgrade
ECCN EAR99 EAR99 Match
HTSUS 8536.69.4040 8536.69.4040 Match

Engineering Selection Recommendations

The TE Connectivity 1586491-6 connector serves as a direct functional substitute for the obsolete 794664-6 model. Both connectors maintain identical mechanical and electrical specifications, ensuring pin-for-pin compatibility and interchangeability in existing circuit board designs.

Primary Selection Basis:

The 1586491-6 is classified as an active product, whereas the 794664-6 is obsolete. This status difference alone necessitates transition to the substitute part for new procurement and long-term supply chain continuity.

Compliance Advantages:

The 1586491-6 demonstrates improved regulatory compliance posture. It is ROHS3 compliant and carries REACH Unaffected status, compared to the main part's RoHS non-compliant designation and vendor-undefined REACH status. These certifications align with current environmental and regulatory requirements in electronics manufacturing.

Contact Finish Specification:

The substitute part utilizes pure Tin contact finish on both mating and post surfaces, whereas the main part specifies Tin-Lead. Both finishes maintain the same thickness specification of 118.1µin (3.00µm) and are functionally compatible. The Tin finish represents a modern manufacturing standard consistent with lead-free soldering practices.

Electrical and Mechanical Equivalence:

All critical parameters remain identical: 6-position, 2-row configuration with 0.165" (4.20mm) pitch, through-hole mounting, shrouded 4-wall design, 600VAC voltage rating, and -55°C to 105°C operating temperature range. The connector maintains UL94 V-2 flammability rating and polyamide insulation material specifications.

Frequently Asked Questions (FAQ)

Q: Can the 1586491-6 be used as a direct replacement for the 794664-6 in existing designs?

A: Yes. The 1586491-6 maintains identical mechanical footprint, pin configuration, pitch spacing, and electrical ratings. No circuit board redesign or layout modification is required for substitution.

Q: What is the significance of the contact finish difference between Tin-Lead and Tin?

A: Both finishes provide equivalent electrical performance and corrosion resistance at the specified thickness of 118.1µin (3.00µm). The Tin finish on the 1586491-6 represents current manufacturing practice aligned with lead-free soldering standards. Functional compatibility is maintained.

Q: Why is the 794664-6 listed as obsolete?

A: Obsolete status indicates the part is no longer manufactured or supported by TE Connectivity. The 1586491-6 represents the active equivalent in the AMP-DUAC series, ensuring continued availability and supply chain support.

Q: Are there any environmental or regulatory differences between these parts?

A: The 1586491-6 is ROHS3 compliant and REACH Unaffected, whereas the 794664-6 is RoHS non-compliant with vendor-undefined REACH status. For applications subject to environmental regulations or customer compliance requirements, the 1586491-6 is the appropriate selection.

Q: What is the operating temperature range for both connectors?

A: Both the 794664-6 and 1586491-6 operate across the identical temperature range of -55°C to 105°C, ensuring thermal performance equivalence across industrial and commercial applications.

Q: Are the voltage and current ratings identical?

A: Both connectors are rated for 600VAC. Current rating specifications are not provided in the technical documentation for either part.

Q: What mounting method is used for both connectors?

A: Both connectors utilize through-hole solder termination with locking ramp fastening type, ensuring secure mechanical and electrical connection to printed circuit boards.

Q: Is the 1586491-6 available in the same packaging as the 794664-6?

A: Packaging specifications are not provided in the technical documentation for either part. Contact the manufacturer or authorized distributor for packaging configuration details.

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