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TE Connectivity 794636-4 Rectangular Connector Header: Equivalent & Substitute Parts
Part Overview
The TE Connectivity 794636-4 is a surface mount rectangular connector header from the Micro MATE-N-LOK series. This component is a 4-position, 2-row shrouded header with 0.118" (3.00mm) pitch spacing, designed for board-to-cable/wire applications with solder termination. The part is classified as obsolete, making identification of active equivalent components essential for ongoing production and design requirements. The substitute part 3-794636-4 provides functional equivalence with active product status and improved compliance characteristics.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 4 |
| Number of Rows | 2 |
| Pitch - Mating | 0.118" (3.00mm) |
| Row Spacing - Mating | 0.118" (3.00mm) |
| Mounting Type | Surface Mount |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Fastening Type | Locking Ramp |
| Insulation Height | 0.364" (9.25mm) |
| Contact Shape | Square |
| Contact Material | Brass |
| Insulation Material | Polyamide (PA), Nylon |
| Operating Temperature Range | -40°C ~ 105°C |
| Voltage Rating | 250V |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Series | Micro MATE-N-LOK |
| Style | Board to Cable/Wire |
| Applications | General Purpose |
Substitute Part Grouping Explanation
Substitution between 794636-4 and 3-794636-4 is valid based on the following criteria:
Identical Electrical and Mechanical Parameters:
- Connector type, contact type, and position count (4-position, 2-row header)
- Mating pitch and row spacing (0.118" / 3.00mm)
- Mounting configuration (surface mount, solder termination)
- Shrouding design (shrouded 4-wall) and fastening mechanism (locking ramp)
- Insulation dimensions, material composition, and color
- Operating temperature range (-40°C ~ 105°C)
- Voltage rating (250V)
- Flammability rating (UL94 V-0)
Allowable Variations:
- Contact finish composition: 794636-4 uses Tin-Lead; 3-794636-4 uses Tin. Both finishes provide equivalent electrical and mechanical performance at the specified voltage and temperature ratings.
- Product status: 794636-4 is obsolete; 3-794636-4 is active
- Packaging: 794636-4 has unspecified packaging; 3-794636-4 is supplied in Cut Tape (CT)
- Compliance status: 794636-4 is RoHS non-compliant; 3-794636-4 is RoHS3 compliant
These variations do not affect functional compatibility in applications requiring a 4-position, 3.00mm pitch surface mount header with the specified electrical and mechanical characteristics.
Parameter Comparison
| Parameter | 794636-4 | 3-794636-4 | Compatibility |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | Micro MATE-N-LOK | Micro MATE-N-LOK | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 4 | 4 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Pitch - Mating | 0.118" (3.00mm) | 0.118" (3.00mm) | Identical |
| Row Spacing - Mating | 0.118" (3.00mm) | 0.118" (3.00mm) | Identical |
| Mounting Type | Surface Mount | Surface Mount | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Termination | Solder | Solder | Identical |
| Fastening Type | Locking Ramp | Locking Ramp | Identical |
| Insulation Height | 0.364" (9.25mm) | 0.364" (9.25mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Tin-Lead | Tin | Compatible |
| Contact Finish Thickness - Mating | 100.0µin (2.54µm) | 100.0µin (2.54µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Compatible |
| Contact Finish Thickness - Post | 100.0µin (2.54µm) | 100.0µin (2.54µm) | Identical |
| Contact Material | Brass | Brass | Identical |
| Insulation Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon | Identical |
| Features | Solder Retention | Solder Retention | Identical |
| Operating Temperature | -40°C ~ 105°C | -40°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Voltage Rating | 250V | 250V | Identical |
| Applications | General Purpose | General Purpose | Identical |
| Product Status | Obsolete | Active | Substitute is active |
| RoHS Status | RoHS non-compliant | RoHS3 Compliant | Substitute offers improved compliance |
| Packaging | Not specified | Cut Tape (CT) | Substitute specified |
Engineering Selection Recommendations
Primary Recommendation: 3-794636-4
The part 3-794636-4 is the direct active equivalent of the obsolete 794636-4. Selection of 3-794636-4 is appropriate for all applications currently using or specifying 794636-4 based on the following factors:
Product Status: 3-794636-4 maintains active product status with confirmed inventory availability (10,507 pieces), ensuring long-term supply chain continuity compared to the obsolete 794636-4.
Electrical and Mechanical Compatibility: All critical parameters are identical, including connector geometry, pitch spacing, contact configuration, operating temperature range, and voltage rating. The components are functionally interchangeable in board-to-cable/wire applications.
Contact Finish Variation: The transition from Tin-Lead to Tin contact finish in 3-794636-4 is compatible with the specified electrical and thermal operating envelope. Both finishes provide equivalent performance at 250V and -40°C to 105°C operating conditions.
Compliance Improvement: 3-794636-4 achieves RoHS3 compliance, addressing regulatory requirements for new designs and production environments subject to RoHS directives. The obsolete 794636-4 does not meet current RoHS standards.
Packaging Specification: 3-794636-4 is supplied in Cut Tape (CT) packaging, providing standardized handling and integration with automated assembly processes.
Frequently Asked Questions (FAQ)
Q: Are 794636-4 and 3-794636-4 electrically interchangeable?
A: Yes. Both parts are 4-position, 2-row headers with identical 0.118" (3.00mm) pitch spacing, contact configuration, and electrical ratings (250V, -40°C to 105°C). The contact finish difference (Tin-Lead versus Tin) does not affect electrical performance within the specified operating parameters.
Q: What is the difference between Tin-Lead and Tin contact finishes?
A: Both finishes provide equivalent electrical conductivity and mechanical reliability at the specified voltage and temperature ratings. Tin-Lead (794636-4) and Tin (3-794636-4) are both acceptable for general-purpose connector applications. The Tin finish in 3-794636-4 aligns with RoHS3 compliance requirements.
Q: Can I use 3-794636-4 as a direct replacement for 794636-4 in existing designs?
A: Yes. The parts are mechanically and electrically compatible. No design modifications are required. The primary advantage of 3-794636-4 is active product status and RoHS3 compliance.
Q: Why is 794636-4 listed as obsolete?
A: The obsolete status indicates that TE Connectivity has discontinued production of this part number. The active equivalent 3-794636-4 provides the same functionality with current manufacturing support.
Q: What does "Cut Tape (CT)" packaging mean?
A: Cut Tape packaging supplies components on a continuous carrier tape that is cut to specified lengths. This format is standard for automated assembly processes and provides efficient component handling and storage.
Q: Are there any thermal or mechanical limitations when substituting 3-794636-4 for 794636-4?
A: No. Both parts share identical operating temperature range (-40°C to 105°C), insulation materials (Polyamide/Nylon), flammability rating (UL94 V-0), and mechanical dimensions. Substitution does not introduce thermal or mechanical constraints.
Q: Does the RoHS3 compliance of 3-794636-4 affect compatibility?
A: No. RoHS3 compliance is a regulatory and environmental attribute that does not affect electrical or mechanical compatibility. It indicates that 3-794636-4 meets current environmental standards for restricted substances, making it suitable for applications subject to RoHS directives.
Q: What is the current inventory status for these parts?
A: 794636-4 has 634 pieces in stock but is obsolete. 3-794636-4 has 10,507 pieces in stock and is active. For new orders and ongoing production, 3-794636-4 is the recommended selection.
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