TE Connectivity 794636-4 Rectangular Connector Header: Equivalent & Substitute Parts

Part Overview

The TE Connectivity 794636-4 is a surface mount rectangular connector header from the Micro MATE-N-LOK series. This component is a 4-position, 2-row shrouded header with 0.118" (3.00mm) pitch spacing, designed for board-to-cable/wire applications with solder termination. The part is classified as obsolete, making identification of active equivalent components essential for ongoing production and design requirements. The substitute part 3-794636-4 provides functional equivalence with active product status and improved compliance characteristics.

Substiute Parts

794636-4
TE Connectivity AMP ConnectorsIn Stock: 691794636-4 Datasheet
794636-4
Current Part
3-794636-4
TE Connectivity AMP ConnectorsIn Stock: 105283-794636-4 Datasheet
3-794636-4
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 4
Number of Rows 2
Pitch - Mating 0.118" (3.00mm)
Row Spacing - Mating 0.118" (3.00mm)
Mounting Type Surface Mount
Shrouding Shrouded - 4 Wall
Termination Solder
Fastening Type Locking Ramp
Insulation Height 0.364" (9.25mm)
Contact Shape Square
Contact Material Brass
Insulation Material Polyamide (PA), Nylon
Operating Temperature Range -40°C ~ 105°C
Voltage Rating 250V
Material Flammability Rating UL94 V-0
Insulation Color Black
Series Micro MATE-N-LOK
Style Board to Cable/Wire
Applications General Purpose

Substitute Part Grouping Explanation

Substitution between 794636-4 and 3-794636-4 is valid based on the following criteria:

Identical Electrical and Mechanical Parameters:

  • Connector type, contact type, and position count (4-position, 2-row header)
  • Mating pitch and row spacing (0.118" / 3.00mm)
  • Mounting configuration (surface mount, solder termination)
  • Shrouding design (shrouded 4-wall) and fastening mechanism (locking ramp)
  • Insulation dimensions, material composition, and color
  • Operating temperature range (-40°C ~ 105°C)
  • Voltage rating (250V)
  • Flammability rating (UL94 V-0)

Allowable Variations:

  • Contact finish composition: 794636-4 uses Tin-Lead; 3-794636-4 uses Tin. Both finishes provide equivalent electrical and mechanical performance at the specified voltage and temperature ratings.
  • Product status: 794636-4 is obsolete; 3-794636-4 is active
  • Packaging: 794636-4 has unspecified packaging; 3-794636-4 is supplied in Cut Tape (CT)
  • Compliance status: 794636-4 is RoHS non-compliant; 3-794636-4 is RoHS3 compliant

These variations do not affect functional compatibility in applications requiring a 4-position, 3.00mm pitch surface mount header with the specified electrical and mechanical characteristics.

Parameter Comparison

Parameter 794636-4 3-794636-4 Compatibility
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series Micro MATE-N-LOK Micro MATE-N-LOK Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 4 4 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.118" (3.00mm) 0.118" (3.00mm) Identical
Row Spacing - Mating 0.118" (3.00mm) 0.118" (3.00mm) Identical
Mounting Type Surface Mount Surface Mount Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Termination Solder Solder Identical
Fastening Type Locking Ramp Locking Ramp Identical
Insulation Height 0.364" (9.25mm) 0.364" (9.25mm) Identical
Contact Shape Square Square Identical
Contact Finish - Mating Tin-Lead Tin Compatible
Contact Finish Thickness - Mating 100.0µin (2.54µm) 100.0µin (2.54µm) Identical
Contact Finish - Post Tin-Lead Tin Compatible
Contact Finish Thickness - Post 100.0µin (2.54µm) 100.0µin (2.54µm) Identical
Contact Material Brass Brass Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Features Solder Retention Solder Retention Identical
Operating Temperature -40°C ~ 105°C -40°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black Black Identical
Voltage Rating 250V 250V Identical
Applications General Purpose General Purpose Identical
Product Status Obsolete Active Substitute is active
RoHS Status RoHS non-compliant RoHS3 Compliant Substitute offers improved compliance
Packaging Not specified Cut Tape (CT) Substitute specified

Engineering Selection Recommendations

Primary Recommendation: 3-794636-4

The part 3-794636-4 is the direct active equivalent of the obsolete 794636-4. Selection of 3-794636-4 is appropriate for all applications currently using or specifying 794636-4 based on the following factors:

Product Status: 3-794636-4 maintains active product status with confirmed inventory availability (10,507 pieces), ensuring long-term supply chain continuity compared to the obsolete 794636-4.

Electrical and Mechanical Compatibility: All critical parameters are identical, including connector geometry, pitch spacing, contact configuration, operating temperature range, and voltage rating. The components are functionally interchangeable in board-to-cable/wire applications.

Contact Finish Variation: The transition from Tin-Lead to Tin contact finish in 3-794636-4 is compatible with the specified electrical and thermal operating envelope. Both finishes provide equivalent performance at 250V and -40°C to 105°C operating conditions.

Compliance Improvement: 3-794636-4 achieves RoHS3 compliance, addressing regulatory requirements for new designs and production environments subject to RoHS directives. The obsolete 794636-4 does not meet current RoHS standards.

Packaging Specification: 3-794636-4 is supplied in Cut Tape (CT) packaging, providing standardized handling and integration with automated assembly processes.

Frequently Asked Questions (FAQ)

Q: Are 794636-4 and 3-794636-4 electrically interchangeable?

A: Yes. Both parts are 4-position, 2-row headers with identical 0.118" (3.00mm) pitch spacing, contact configuration, and electrical ratings (250V, -40°C to 105°C). The contact finish difference (Tin-Lead versus Tin) does not affect electrical performance within the specified operating parameters.

Q: What is the difference between Tin-Lead and Tin contact finishes?

A: Both finishes provide equivalent electrical conductivity and mechanical reliability at the specified voltage and temperature ratings. Tin-Lead (794636-4) and Tin (3-794636-4) are both acceptable for general-purpose connector applications. The Tin finish in 3-794636-4 aligns with RoHS3 compliance requirements.

Q: Can I use 3-794636-4 as a direct replacement for 794636-4 in existing designs?

A: Yes. The parts are mechanically and electrically compatible. No design modifications are required. The primary advantage of 3-794636-4 is active product status and RoHS3 compliance.

Q: Why is 794636-4 listed as obsolete?

A: The obsolete status indicates that TE Connectivity has discontinued production of this part number. The active equivalent 3-794636-4 provides the same functionality with current manufacturing support.

Q: What does "Cut Tape (CT)" packaging mean?

A: Cut Tape packaging supplies components on a continuous carrier tape that is cut to specified lengths. This format is standard for automated assembly processes and provides efficient component handling and storage.

Q: Are there any thermal or mechanical limitations when substituting 3-794636-4 for 794636-4?

A: No. Both parts share identical operating temperature range (-40°C to 105°C), insulation materials (Polyamide/Nylon), flammability rating (UL94 V-0), and mechanical dimensions. Substitution does not introduce thermal or mechanical constraints.

Q: Does the RoHS3 compliance of 3-794636-4 affect compatibility?

A: No. RoHS3 compliance is a regulatory and environmental attribute that does not affect electrical or mechanical compatibility. It indicates that 3-794636-4 meets current environmental standards for restricted substances, making it suitable for applications subject to RoHS directives.

Q: What is the current inventory status for these parts?

A: 794636-4 has 634 pieces in stock but is obsolete. 3-794636-4 has 10,507 pieces in stock and is active. For new orders and ongoing production, 3-794636-4 is the recommended selection.

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