TE Connectivity 794625-4 Equivalent & Substitute Parts

Part Overview

The TE Connectivity 794625-4 is a Micro MATE-N-LOK rectangular connector header designed for surface mount, right-angle applications. This connector features a 4-position configuration with 0.118" (3.00mm) pitch, dual-row layout, and shrouded design with board lock functionality. The part is classified as obsolete, necessitating identification of active equivalent components for new designs and ongoing production requirements. The substitute part 3-794625-4 provides functional equivalence with updated product status and compliance certifications.

Substiute Parts

794625-4
TE Connectivity AMP ConnectorsIn Stock: 1096794625-4 Datasheet
794625-4
Current Part
3-794625-4
TE Connectivity AMP ConnectorsIn Stock: 15793-794625-4 Datasheet
3-794625-4
Direct

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 4
Number of Rows 2
Pitch - Mating 0.118" (3.00mm)
Row Spacing - Mating 0.118" (3.00mm)
Mounting Type Surface Mount, Right Angle
Shrouding Shrouded - 4 Wall
Voltage Rating 250V
Operating Temperature Range -40°C ~ 105°C
Insulation Material Polyamide (PA), Nylon
Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

The substitute part 3-794625-4 qualifies as a direct equivalent based on the following critical parameters:

Electrical Compatibility:

  • Identical pitch spacing: 0.118" (3.00mm)
  • Identical voltage rating: 250V
  • Identical operating temperature range: -40°C ~ 105°C
  • Identical contact material and configuration: Brass with male pins

Mechanical Compatibility:

  • Identical number of positions: 4
  • Identical row configuration: 2 rows
  • Identical row spacing: 0.118" (3.00mm)
  • Identical mounting type: Surface mount, right angle
  • Identical shrouding design: Shrouded - 4 Wall
  • Identical insulation material: Polyamide (PA), Nylon
  • Identical board lock feature

Contact Specifications:

  • Identical contact shape: Square
  • Identical mating contact finish: Gold at 15.0µin (0.38µm)
  • Identical post contact finish thickness: 100.0µin (2.54µm)
  • Identical termination method: Solder

The primary distinction between the main part and substitute is product status and compliance certification, with the substitute part offering active availability and RoHS3 compliance.

Parameter Comparison

Parameter 794625-4 (Main Part) 3-794625-4 (Substitute) Match Status
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series Micro MATE-N-LOK Micro MATE-N-LOK Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Number of Positions 4 4 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.118" (3.00mm) 0.118" (3.00mm) Identical
Row Spacing - Mating 0.118" (3.00mm) 0.118" (3.00mm) Identical
Mounting Type Surface Mount, Right Angle Surface Mount, Right Angle Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Termination Solder Solder Identical
Fastening Type Locking Ramp Locking Ramp Identical
Insulation Height 0.290" (7.37mm) 0.290" (7.37mm) Identical
Contact Shape Square Square Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 15.0µin (0.38µm) 15.0µin (0.38µm) Identical
Contact Finish - Post Tin-Lead Tin Compatible Variation
Contact Material Brass Brass Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Features Board Lock Board Lock Identical
Operating Temperature -40°C ~ 105°C -40°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Insulation Color Black Black Identical
Voltage Rating 250V 250V Identical
Contact Finish Thickness - Post 100.0µin (2.54µm) 100.0µin (2.54µm) Identical
Applications General Purpose General Purpose Identical
Base Product Number 794625 794625 Identical
Product Status Obsolete Active Status Difference
RoHS Status RoHS non-compliant RoHS3 Compliant Compliance Difference
Packaging Not specified Tape & Reel (TR) Packaging Difference
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Identical
ECCN EAR99 EAR99 Identical
HTSUS 8536.69.4040 8536.69.4040 Identical

Engineering Selection Recommendations

For New Designs and Active Production:

The substitute part 3-794625-4 is the appropriate selection for new designs and ongoing production applications. This part maintains complete electrical and mechanical compatibility with the original 794625-4 while offering the following advantages:

  • Active Product Status: The substitute part is actively manufactured and supported, ensuring long-term availability and supply chain continuity.
  • RoHS3 Compliance: The substitute part meets RoHS3 compliance requirements, satisfying regulatory mandates for new product development in regulated markets.
  • Lead-Free Post Finish: The substitute part features tin post finish, eliminating lead content and aligning with environmental and regulatory standards.
  • Standardized Packaging: Tape & Reel packaging supports automated assembly processes and reduces handling costs.

For Legacy System Maintenance:

The original 794625-4 remains functionally equivalent for maintenance and repair of existing systems where RoHS compliance is not mandated. The tin-lead post finish of the original part does not affect mating performance or electrical characteristics.

Contact Finish Consideration:

The post contact finish variation (tin-lead versus tin) does not impact electrical performance or mechanical compatibility. Both finishes provide equivalent solder joint reliability and contact resistance characteristics for this connector application.

Frequently Asked Questions (FAQ)

Q: Are the 794625-4 and 3-794625-4 electrically interchangeable?

A: Yes. Both parts share identical electrical specifications including voltage rating (250V), operating temperature range (-40°C ~ 105°C), contact material (brass), and mating contact finish (gold). Electrical performance is equivalent.

Q: Are the 794625-4 and 3-794625-4 mechanically interchangeable?

A: Yes. Both parts have identical mechanical specifications including pitch (0.118" / 3.00mm), position count (4), row configuration (2 rows), mounting type (surface mount right angle), shrouding design (shrouded 4-wall), and board lock feature. Direct mechanical substitution is supported.

Q: What is the significance of the contact finish difference (tin-lead versus tin)?

A: The post contact finish difference does not affect connector performance. Both tin-lead and tin finishes provide equivalent solder joint reliability and contact resistance. The tin finish of the substitute part reflects compliance with lead-free manufacturing standards.

Q: Why is the original 794625-4 marked as obsolete?

A: Product obsolescence reflects TE Connectivity's transition to active manufacturing of the 3-794625-4 variant. The substitute part offers improved compliance certifications and standardized packaging while maintaining complete functional equivalence.

Q: What packaging differences exist between these parts?

A: The original 794625-4 packaging is not specified in available documentation. The substitute part 3-794625-4 is supplied in Tape & Reel (TR) packaging, which supports automated assembly processes and is standard for high-volume production applications.

Q: Is the 3-794625-4 suitable for applications requiring RoHS compliance?

A: Yes. The substitute part 3-794625-4 is RoHS3 compliant, meeting regulatory requirements for products marketed in regions with RoHS mandates. The original 794625-4 is RoHS non-compliant.

Q: Can the 3-794625-4 be used as a direct replacement in existing designs?

A: Yes. The substitute part provides complete electrical and mechanical compatibility with the original 794625-4. No design modifications are required for direct substitution in existing applications.

Q: Are there any inventory or lead time considerations?

A: The substitute part 3-794625-4 is actively manufactured with higher documented inventory levels (1548 pcs) compared to the obsolete original part (1048 pcs). Active production status ensures improved lead time and supply chain reliability.

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