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TE Connectivity 794625-4 Equivalent & Substitute Parts
Part Overview
The TE Connectivity 794625-4 is a Micro MATE-N-LOK rectangular connector header designed for surface mount, right-angle applications. This connector features a 4-position configuration with 0.118" (3.00mm) pitch, dual-row layout, and shrouded design with board lock functionality. The part is classified as obsolete, necessitating identification of active equivalent components for new designs and ongoing production requirements. The substitute part 3-794625-4 provides functional equivalence with updated product status and compliance certifications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 4 |
| Number of Rows | 2 |
| Pitch - Mating | 0.118" (3.00mm) |
| Row Spacing - Mating | 0.118" (3.00mm) |
| Mounting Type | Surface Mount, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Voltage Rating | 250V |
| Operating Temperature Range | -40°C ~ 105°C |
| Insulation Material | Polyamide (PA), Nylon |
| Flammability Rating | UL94 V-0 |
Substitute Part Grouping Explanation
The substitute part 3-794625-4 qualifies as a direct equivalent based on the following critical parameters:
Electrical Compatibility:
- Identical pitch spacing: 0.118" (3.00mm)
- Identical voltage rating: 250V
- Identical operating temperature range: -40°C ~ 105°C
- Identical contact material and configuration: Brass with male pins
Mechanical Compatibility:
- Identical number of positions: 4
- Identical row configuration: 2 rows
- Identical row spacing: 0.118" (3.00mm)
- Identical mounting type: Surface mount, right angle
- Identical shrouding design: Shrouded - 4 Wall
- Identical insulation material: Polyamide (PA), Nylon
- Identical board lock feature
Contact Specifications:
- Identical contact shape: Square
- Identical mating contact finish: Gold at 15.0µin (0.38µm)
- Identical post contact finish thickness: 100.0µin (2.54µm)
- Identical termination method: Solder
The primary distinction between the main part and substitute is product status and compliance certification, with the substitute part offering active availability and RoHS3 compliance.
Parameter Comparison
| Parameter | 794625-4 (Main Part) | 3-794625-4 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | Micro MATE-N-LOK | Micro MATE-N-LOK | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Number of Positions | 4 | 4 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Pitch - Mating | 0.118" (3.00mm) | 0.118" (3.00mm) | Identical |
| Row Spacing - Mating | 0.118" (3.00mm) | 0.118" (3.00mm) | Identical |
| Mounting Type | Surface Mount, Right Angle | Surface Mount, Right Angle | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Termination | Solder | Solder | Identical |
| Fastening Type | Locking Ramp | Locking Ramp | Identical |
| Insulation Height | 0.290" (7.37mm) | 0.290" (7.37mm) | Identical |
| Contact Shape | Square | Square | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Contact Finish Thickness - Mating | 15.0µin (0.38µm) | 15.0µin (0.38µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Compatible Variation |
| Contact Material | Brass | Brass | Identical |
| Insulation Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon | Identical |
| Features | Board Lock | Board Lock | Identical |
| Operating Temperature | -40°C ~ 105°C | -40°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Insulation Color | Black | Black | Identical |
| Voltage Rating | 250V | 250V | Identical |
| Contact Finish Thickness - Post | 100.0µin (2.54µm) | 100.0µin (2.54µm) | Identical |
| Applications | General Purpose | General Purpose | Identical |
| Base Product Number | 794625 | 794625 | Identical |
| Product Status | Obsolete | Active | Status Difference |
| RoHS Status | RoHS non-compliant | RoHS3 Compliant | Compliance Difference |
| Packaging | Not specified | Tape & Reel (TR) | Packaging Difference |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Identical |
| ECCN | EAR99 | EAR99 | Identical |
| HTSUS | 8536.69.4040 | 8536.69.4040 | Identical |
Engineering Selection Recommendations
For New Designs and Active Production:
The substitute part 3-794625-4 is the appropriate selection for new designs and ongoing production applications. This part maintains complete electrical and mechanical compatibility with the original 794625-4 while offering the following advantages:
- Active Product Status: The substitute part is actively manufactured and supported, ensuring long-term availability and supply chain continuity.
- RoHS3 Compliance: The substitute part meets RoHS3 compliance requirements, satisfying regulatory mandates for new product development in regulated markets.
- Lead-Free Post Finish: The substitute part features tin post finish, eliminating lead content and aligning with environmental and regulatory standards.
- Standardized Packaging: Tape & Reel packaging supports automated assembly processes and reduces handling costs.
For Legacy System Maintenance:
The original 794625-4 remains functionally equivalent for maintenance and repair of existing systems where RoHS compliance is not mandated. The tin-lead post finish of the original part does not affect mating performance or electrical characteristics.
Contact Finish Consideration:
The post contact finish variation (tin-lead versus tin) does not impact electrical performance or mechanical compatibility. Both finishes provide equivalent solder joint reliability and contact resistance characteristics for this connector application.
Frequently Asked Questions (FAQ)
Q: Are the 794625-4 and 3-794625-4 electrically interchangeable?
A: Yes. Both parts share identical electrical specifications including voltage rating (250V), operating temperature range (-40°C ~ 105°C), contact material (brass), and mating contact finish (gold). Electrical performance is equivalent.
Q: Are the 794625-4 and 3-794625-4 mechanically interchangeable?
A: Yes. Both parts have identical mechanical specifications including pitch (0.118" / 3.00mm), position count (4), row configuration (2 rows), mounting type (surface mount right angle), shrouding design (shrouded 4-wall), and board lock feature. Direct mechanical substitution is supported.
Q: What is the significance of the contact finish difference (tin-lead versus tin)?
A: The post contact finish difference does not affect connector performance. Both tin-lead and tin finishes provide equivalent solder joint reliability and contact resistance. The tin finish of the substitute part reflects compliance with lead-free manufacturing standards.
Q: Why is the original 794625-4 marked as obsolete?
A: Product obsolescence reflects TE Connectivity's transition to active manufacturing of the 3-794625-4 variant. The substitute part offers improved compliance certifications and standardized packaging while maintaining complete functional equivalence.
Q: What packaging differences exist between these parts?
A: The original 794625-4 packaging is not specified in available documentation. The substitute part 3-794625-4 is supplied in Tape & Reel (TR) packaging, which supports automated assembly processes and is standard for high-volume production applications.
Q: Is the 3-794625-4 suitable for applications requiring RoHS compliance?
A: Yes. The substitute part 3-794625-4 is RoHS3 compliant, meeting regulatory requirements for products marketed in regions with RoHS mandates. The original 794625-4 is RoHS non-compliant.
Q: Can the 3-794625-4 be used as a direct replacement in existing designs?
A: Yes. The substitute part provides complete electrical and mechanical compatibility with the original 794625-4. No design modifications are required for direct substitution in existing applications.
Q: Are there any inventory or lead time considerations?
A: The substitute part 3-794625-4 is actively manufactured with higher documented inventory levels (1548 pcs) compared to the obsolete original part (1048 pcs). Active production status ensures improved lead time and supply chain reliability.
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