TE Connectivity AMP Connectors 794448-1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 794448-1 is a rectangular connector header designed for through-hole, right-angle board-to-board or cable applications. This connector features a 6-position configuration with 0.165" (4.20mm) pitch spacing and is part of the AMP-DUAC series. The product is currently classified as obsolete, necessitating identification of equivalent substitute components for ongoing design requirements and procurement needs.

Substiute Parts

794448-1
TE Connectivity AMP ConnectorsIn Stock: 902794448-1 Datasheet
794448-1
Current Part
0353180620
MolexIn Stock: 29280353180620 Datasheet
0353180620
Similar

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Number of Positions 6
Number of Rows 2
Pitch - Mating 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm)
Mounting Type Through Hole, Right Angle
Shrouding Shrouded - 4 Wall
Termination Solder
Fastening Type Locking Ramp
Contact Shape Square
Insulation Material Polyamide (PA), Nylon
Operating Temperature Range -55°C ~ 105°C
Voltage Rating 600VAC
Material Flammability Rating UL94 V-2
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the TE Connectivity 794448-1 are identified based on strict electrical and mechanical parameter alignment. The primary substitution criteria include:

Critical Matching Parameters:

  • Connector type (Header)
  • Contact type (Male Pin)
  • Number of positions (6)
  • Number of rows (2)
  • Pitch - mating (0.165" / 4.20mm)
  • Row spacing - mating (0.165" / 4.20mm)
  • Mounting type (Through Hole, Right Angle)
  • Shrouding configuration (Shrouded - 4 Wall)
  • Termination method (Solder)
  • Fastening type (Locking Ramp)
  • Contact shape (Square)
  • Material flammability rating (UL94 V-2)
  • Moisture sensitivity level (MSL 1)

The Molex 0353180620 connector satisfies all critical matching parameters and serves as a direct functional equivalent for the obsolete TE Connectivity 794448-1.

Parameter Comparison

Parameter TE Connectivity 794448-1 Molex 0353180620
Manufacturer TE Connectivity AMP Connectors Molex
Series AMP-DUAC Mini-Fit Jr 35318
Product Status Obsolete Active
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 6 6
Number of Rows 2 2
Pitch - Mating 0.165" (4.20mm) 0.165" (4.20mm)
Row Spacing - Mating 0.165" (4.20mm) 0.165" (4.20mm)
Number of Positions Loaded All All
Style Board to Board or Cable Board to Cable/Wire
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Mounting Type Through Hole, Right Angle Through Hole, Right Angle
Termination Solder Solder
Fastening Type Locking Ramp Locking Ramp
Contact Shape Square Square
Contact Finish - Mating Tin-Lead Tin
Contact Finish - Post Tin-Lead Tin
Contact Material Copper Alloy Brass
Insulation Material Polyamide (PA), Nylon Polyamide (PA66), Nylon 6/6
Material Flammability Rating UL94 V-2 UL94 V-2
Insulation Color Natural Natural
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
RoHS Status RoHS non-compliant ROHS3 Compliant
REACH Status Vendor Undefined REACH Unaffected
ECCN EAR99 EAR99
HTSUS Code 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The Molex 0353180620 connector is the identified substitute for the obsolete TE Connectivity 794448-1. Selection of this substitute is based on the following engineering factors:

Product Status Consideration: The TE Connectivity 794448-1 is classified as obsolete, making the Molex 0353180620 an active product alternative with equivalent electrical and mechanical specifications.

Compliance and Certification: The Molex 0353180620 holds ROHS3 compliance status, whereas the original TE Connectivity part is RoHS non-compliant. For applications requiring RoHS compliance, the Molex substitute provides regulatory alignment. Both connectors maintain UL94 V-2 flammability ratings and identical MSL classifications.

Electrical and Mechanical Equivalence: The substitute part maintains identical pitch spacing (0.165" / 4.20mm), position count (6), row configuration (2), mounting orientation (through-hole right-angle), shrouding design (4-wall), and fastening mechanism (locking ramp). Contact geometry, termination method, and insulation material specifications are functionally equivalent.

Environmental Performance: Both connectors operate across the -55°C to 105°C temperature range and maintain unlimited moisture sensitivity classification (MSL 1).

Frequently Asked Questions (FAQ)

Q: Can the Molex 0353180620 directly replace the TE Connectivity 794448-1 in existing designs?

A: The Molex 0353180620 provides functional equivalence based on matching connector type, position count, pitch spacing, mounting configuration, and shrouding design. Physical board layout compatibility depends on identical PCB footprint dimensions and mounting hole spacing. Verification of mechanical fit within the specific application enclosure is required.

Q: What are the key differences between these two connectors?

A: The primary differences are manufacturer identity, series designation, and compliance status. The Molex part is ROHS3 compliant while the TE Connectivity part is RoHS non-compliant. Contact finish specifications differ slightly (Tin versus Tin-Lead), and contact base materials differ (Brass versus Copper Alloy). Insulation material specifications vary between PA and PA66 formulations. The Molex connector is actively manufactured, whereas the TE Connectivity part is obsolete.

Q: Are the contact finishes compatible between these two connector types?

A: Both connectors utilize tin-based contact finishes suitable for solder termination. The TE Connectivity part specifies Tin-Lead finish with 150.0µin (3.81µm) thickness, while the Molex part specifies Tin finish. Both finishes are compatible with standard PCB solder processes and provide equivalent electrical conductivity for this application class.

Q: What is the significance of the different insulation materials?

A: The TE Connectivity 794448-1 uses Polyamide (PA) Nylon, while the Molex 0353180620 uses Polyamide (PA66) Nylon 6/6. Both materials provide equivalent mechanical strength, thermal stability across the -55°C to 105°C operating range, and UL94 V-2 flammability performance. PA66 formulation offers enhanced dimensional stability and chemical resistance in industrial environments.

Q: Does the contact material difference affect electrical performance?

A: Both Copper Alloy and Brass contact materials provide equivalent electrical conductivity and current-carrying capacity for this connector class. The material difference does not impact electrical performance for standard signal and power distribution applications within the specified voltage rating (600VAC).

Q: What packaging considerations apply to the Molex substitute?

A: The Molex 0353180620 is supplied in bulk packaging, whereas the TE Connectivity 794448-1 packaging specification is not provided. Bulk packaging typically indicates standard reel or tray configurations suitable for automated assembly processes. Confirm packaging format compatibility with procurement and assembly requirements.

Q: Are there any environmental or regulatory compliance advantages to using the Molex substitute?

A: The Molex 0353180620 holds ROHS3 compliance certification, making it suitable for applications subject to RoHS directives. The part is classified as REACH Unaffected, providing regulatory clarity for European market applications. The TE Connectivity original part carries undefined REACH status and RoHS non-compliance, potentially limiting use in regulated markets.

Request Quote (Ships tomorrow)