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TE Connectivity 794108-2 Rectangular Connector Header Equivalent & Substitute Parts
Part Overview
The TE Connectivity 794108-2 is a rectangular connector header designed for through-hole, right-angle board-to-cable/wire applications. This 24-position Mini-Universal MATE-N-LOK series connector features shrouded 4-wall construction with male pin contacts and solder termination. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure ongoing component availability for production and field service applications.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 794108-2 |
| Manufacturer | TE Connectivity AMP Connectors |
| Series | Mini-Universal MATE-N-LOK |
| Number of Positions | 24 |
| Number of Rows | 2 |
| Pitch - Mating | 0.163" (4.14mm) |
| Row Spacing - Mating | 0.163" (4.14mm) |
| Connector Type | Header |
| Contact Type | Male Pin |
| Mounting Type | Through Hole, Right Angle |
| Shrouding | Shrouded - 4 Wall |
| Termination | Solder |
| Voltage Rating | 600VAC |
| Operating Temperature | -20°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the 794108-2 connector header is determined by strict equivalence across the following critical parameters:
Mechanical Compatibility:
- Number of positions (24)
- Number of rows (2)
- Pitch - mating (0.163" / 4.14mm)
- Row spacing - mating (0.163" / 4.14mm)
- Mounting type (through hole, right angle)
- Shrouding configuration (shrouded - 4 wall)
Electrical Compatibility:
- Connector type (header)
- Contact type (male pin)
- Voltage rating (600VAC)
- Operating temperature range (-20°C ~ 105°C)
Manufacturing Compatibility:
- Termination method (solder)
- Series designation (Mini-Universal MATE-N-LOK)
- Contact material (brass)
- Insulation material (polyamide/nylon)
The substitute part 1-794108-1 maintains identical mechanical and electrical specifications while offering active product status and improved regulatory compliance.
Parameter Comparison
| Parameter | 794108-2 (Main Part) | 1-794108-1 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer Part Number | 794108-2 | 1-794108-1 | Variant |
| Series | Mini-Universal MATE-N-LOK | Mini-Universal MATE-N-LOK | Identical |
| Number of Positions | 24 | 24 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Pitch - Mating | 0.163" (4.14mm) | 0.163" (4.14mm) | Identical |
| Row Spacing - Mating | 0.163" (4.14mm) | 0.163" (4.14mm) | Identical |
| Connector Type | Header | Header | Identical |
| Contact Type | Male Pin | Male Pin | Identical |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Identical |
| Shrouding | Shrouded - 4 Wall | Shrouded - 4 Wall | Identical |
| Termination | Solder | Solder | Identical |
| Contact Length - Post | 0.145" (3.68mm) | 0.145" (3.68mm) | Identical |
| Insulation Height | 0.386" (9.80mm) | 0.386" (9.80mm) | Identical |
| Contact Shape | Circular | Circular | Identical |
| Contact Finish - Mating | Gold | Gold | Identical |
| Contact Finish Thickness - Mating | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Contact Finish - Post | Tin-Lead | Tin | Variant |
| Contact Material | Brass | Brass | Identical |
| Insulation Material | Polyamide (PA), Nylon | Polyamide (PA), Nylon | Identical |
| Features | Board Lock | Board Lock | Identical |
| Operating Temperature | -20°C ~ 105°C | -20°C ~ 105°C | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Voltage Rating | 600VAC | 600VAC | Identical |
| Contact Finish Thickness - Post | 150.0µin (3.81µm) | 150.0µin (3.81µm) | Identical |
| Product Status | Obsolete | Active | Variant |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | Variant |
Engineering Selection Recommendations
The 1-794108-1 connector header serves as the direct active equivalent to the obsolete 794108-2. Both components maintain identical mechanical and electrical specifications across all critical mating and mounting parameters, ensuring direct form-fit-function compatibility.
Key Differentiators:
The substitute part 1-794108-1 offers two significant advantages over the main part:
-
Product Status: The 1-794108-1 maintains active product status with TE Connectivity, ensuring ongoing availability, technical support, and supply chain continuity. The 794108-2 is classified as obsolete and subject to discontinuation.
-
Regulatory Compliance: The 1-794108-1 is ROHS3 compliant, meeting current environmental and hazardous substance restrictions. The 794108-2 is RoHS non-compliant, which may present regulatory barriers in applications subject to RoHS directives.
-
Contact Finish - Post: The 1-794108-1 features tin plating on the post termination, while the 794108-2 uses tin-lead plating. This change aligns with lead-free manufacturing standards and RoHS compliance requirements.
For new designs and ongoing production, the 1-794108-1 is the appropriate selection. For legacy system maintenance where the 794108-2 is currently installed, the 1-794108-1 provides direct substitution without design modification.
Frequently Asked Questions (FAQ)
Q: Can the 1-794108-1 be used as a direct replacement for the 794108-2 in existing assemblies?
A: Yes. The 1-794108-1 maintains identical mechanical and electrical specifications including pitch, row spacing, number of positions, mounting type, and voltage rating. Direct substitution is supported without PCB or cable assembly modifications.
Q: What is the difference between the contact finish specifications?
A: The 794108-2 uses tin-lead plating on the post termination, while the 1-794108-1 uses tin plating. Both maintain the same 150.0µin (3.81µm) thickness. The tin finish on the 1-794108-1 aligns with lead-free manufacturing standards and RoHS compliance.
Q: Why is the 794108-2 listed as obsolete?
A: The 794108-2 has been superseded by the 1-794108-1 in TE Connectivity's product portfolio. The newer variant offers improved regulatory compliance and active product support.
Q: Are there packaging differences between these parts?
A: The 794108-2 packaging specification is not provided in the technical data. The 1-794108-1 is supplied in bulk packaging. Confirm packaging requirements with your procurement department.
Q: Does the RoHS compliance difference affect electrical performance?
A: No. RoHS compliance relates to material composition and environmental standards, not electrical performance. Both parts maintain identical voltage rating (600VAC), operating temperature range (-20°C ~ 105°C), and contact specifications.
Q: Can I use the 1-794108-1 in applications originally designed for the 794108-2?
A: Yes. The 1-794108-1 is electrically and mechanically equivalent. It is suitable for all applications where the 794108-2 was specified, with the added benefit of active product status and regulatory compliance.
Q: What is the inventory status for these parts?
A: The 794108-2 has 1095 pieces in stock (obsolete status). The 1-794108-1 has 1249 pieces in stock (active status). For new orders, source the 1-794108-1 to ensure long-term availability.
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