TE Connectivity 794108-2 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 794108-2 is a rectangular connector header designed for through-hole, right-angle board-to-cable/wire applications. This 24-position Mini-Universal MATE-N-LOK series connector features shrouded 4-wall construction with male pin contacts and solder termination. The part is classified as obsolete, necessitating identification of active equivalent components to maintain design continuity and ensure ongoing component availability for production and field service applications.

Substiute Parts

794108-2
TE Connectivity AMP ConnectorsIn Stock: 1196794108-2 Datasheet
794108-2
Current Part
1-794108-1
TE Connectivity AMP ConnectorsIn Stock: 13001-794108-1 Datasheet
1-794108-1
Direct

Key Parameters

Parameter Value
Manufacturer Part Number 794108-2
Manufacturer TE Connectivity AMP Connectors
Series Mini-Universal MATE-N-LOK
Number of Positions 24
Number of Rows 2
Pitch - Mating 0.163" (4.14mm)
Row Spacing - Mating 0.163" (4.14mm)
Connector Type Header
Contact Type Male Pin
Mounting Type Through Hole, Right Angle
Shrouding Shrouded - 4 Wall
Termination Solder
Voltage Rating 600VAC
Operating Temperature -20°C ~ 105°C
Material Flammability Rating UL94 V-0
Product Status Obsolete

Substitute Part Grouping Explanation

Substitution of the 794108-2 connector header is determined by strict equivalence across the following critical parameters:

Mechanical Compatibility:

  • Number of positions (24)
  • Number of rows (2)
  • Pitch - mating (0.163" / 4.14mm)
  • Row spacing - mating (0.163" / 4.14mm)
  • Mounting type (through hole, right angle)
  • Shrouding configuration (shrouded - 4 wall)

Electrical Compatibility:

  • Connector type (header)
  • Contact type (male pin)
  • Voltage rating (600VAC)
  • Operating temperature range (-20°C ~ 105°C)

Manufacturing Compatibility:

  • Termination method (solder)
  • Series designation (Mini-Universal MATE-N-LOK)
  • Contact material (brass)
  • Insulation material (polyamide/nylon)

The substitute part 1-794108-1 maintains identical mechanical and electrical specifications while offering active product status and improved regulatory compliance.

Parameter Comparison

Parameter 794108-2 (Main Part) 1-794108-1 (Substitute) Match Status
Manufacturer Part Number 794108-2 1-794108-1 Variant
Series Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK Identical
Number of Positions 24 24 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.163" (4.14mm) 0.163" (4.14mm) Identical
Row Spacing - Mating 0.163" (4.14mm) 0.163" (4.14mm) Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Termination Solder Solder Identical
Contact Length - Post 0.145" (3.68mm) 0.145" (3.68mm) Identical
Insulation Height 0.386" (9.80mm) 0.386" (9.80mm) Identical
Contact Shape Circular Circular Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Variant
Contact Material Brass Brass Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Features Board Lock Board Lock Identical
Operating Temperature -20°C ~ 105°C -20°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Voltage Rating 600VAC 600VAC Identical
Contact Finish Thickness - Post 150.0µin (3.81µm) 150.0µin (3.81µm) Identical
Product Status Obsolete Active Variant
RoHS Status RoHS non-compliant ROHS3 Compliant Variant

Engineering Selection Recommendations

The 1-794108-1 connector header serves as the direct active equivalent to the obsolete 794108-2. Both components maintain identical mechanical and electrical specifications across all critical mating and mounting parameters, ensuring direct form-fit-function compatibility.

Key Differentiators:

The substitute part 1-794108-1 offers two significant advantages over the main part:

  1. Product Status: The 1-794108-1 maintains active product status with TE Connectivity, ensuring ongoing availability, technical support, and supply chain continuity. The 794108-2 is classified as obsolete and subject to discontinuation.

  2. Regulatory Compliance: The 1-794108-1 is ROHS3 compliant, meeting current environmental and hazardous substance restrictions. The 794108-2 is RoHS non-compliant, which may present regulatory barriers in applications subject to RoHS directives.

  3. Contact Finish - Post: The 1-794108-1 features tin plating on the post termination, while the 794108-2 uses tin-lead plating. This change aligns with lead-free manufacturing standards and RoHS compliance requirements.

For new designs and ongoing production, the 1-794108-1 is the appropriate selection. For legacy system maintenance where the 794108-2 is currently installed, the 1-794108-1 provides direct substitution without design modification.

Frequently Asked Questions (FAQ)

Q: Can the 1-794108-1 be used as a direct replacement for the 794108-2 in existing assemblies?

A: Yes. The 1-794108-1 maintains identical mechanical and electrical specifications including pitch, row spacing, number of positions, mounting type, and voltage rating. Direct substitution is supported without PCB or cable assembly modifications.

Q: What is the difference between the contact finish specifications?

A: The 794108-2 uses tin-lead plating on the post termination, while the 1-794108-1 uses tin plating. Both maintain the same 150.0µin (3.81µm) thickness. The tin finish on the 1-794108-1 aligns with lead-free manufacturing standards and RoHS compliance.

Q: Why is the 794108-2 listed as obsolete?

A: The 794108-2 has been superseded by the 1-794108-1 in TE Connectivity's product portfolio. The newer variant offers improved regulatory compliance and active product support.

Q: Are there packaging differences between these parts?

A: The 794108-2 packaging specification is not provided in the technical data. The 1-794108-1 is supplied in bulk packaging. Confirm packaging requirements with your procurement department.

Q: Does the RoHS compliance difference affect electrical performance?

A: No. RoHS compliance relates to material composition and environmental standards, not electrical performance. Both parts maintain identical voltage rating (600VAC), operating temperature range (-20°C ~ 105°C), and contact specifications.

Q: Can I use the 1-794108-1 in applications originally designed for the 794108-2?

A: Yes. The 1-794108-1 is electrically and mechanically equivalent. It is suitable for all applications where the 794108-2 was specified, with the added benefit of active product status and regulatory compliance.

Q: What is the inventory status for these parts?

A: The 794108-2 has 1095 pieces in stock (obsolete status). The 1-794108-1 has 1249 pieces in stock (active status). For new orders, source the 1-794108-1 to ensure long-term availability.

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