TE Connectivity 794066-2 Rectangular Connector Header Equivalent & Substitute Parts

Part Overview

The TE Connectivity 794066-2 is a shrouded vertical rectangular connector header from the Mini-Universal MATE-N-LOK series. This through-hole mounted component features 12 positions arranged in 2 rows with 0.163" (4.14mm) pitch spacing, designed for board-to-cable/wire applications. The connector utilizes male pin contacts with gold-plated mating surfaces and tin-lead plated posts for solder termination.

The 794066-2 maintains active product status with 1052 units in current inventory. Substitute part identification becomes necessary when packaging requirements differ, when specific compliance certifications are required, or when alternative contact finish specifications are needed for particular application environments.

Substiute Parts

794066-2
TE Connectivity AMP ConnectorsIn Stock: 1083794066-2 Datasheet
794066-2
Current Part
1-794066-1
TE Connectivity AMP ConnectorsIn Stock: 28031-794066-1 Datasheet
1-794066-1
Direct

Key Parameters

Parameter Specification
Manufacturer Part Number 794066-2
Manufacturer TE Connectivity AMP Connectors
Series Mini-Universal MATE-N-LOK
Connector Type Header
Number of Positions 12
Number of Rows 2
Pitch - Mating 0.163" (4.14mm)
Row Spacing - Mating 0.163" (4.14mm)
Mounting Type Through Hole
Shrouding Shrouded - 4 Wall
Contact Type Male Pin
Voltage Rating 600VAC
Operating Temperature -20°C ~ 105°C
Material Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

Substitution of the 794066-2 is based on strict equivalence across the following critical parameters:

Mandatory Matching Parameters:

  • Series: Mini-Universal MATE-N-LOK
  • Number of Positions: 12
  • Number of Rows: 2
  • Pitch - Mating: 0.163" (4.14mm)
  • Row Spacing - Mating: 0.163" (4.14mm)
  • Connector Type: Header
  • Contact Type: Male Pin
  • Mounting Type: Through Hole
  • Shrouding: Shrouded - 4 Wall
  • Termination: Solder
  • Fastening Type: Locking Ramp
  • Insulation Material: Polyamide (PA), Nylon
  • Insulation Height: 0.531" (13.50mm)
  • Contact Shape: Circular
  • Contact Material: Brass
  • Voltage Rating: 600VAC
  • Operating Temperature: -20°C ~ 105°C
  • Material Flammability Rating: UL94 V-0

Allowable Variation Parameters:

  • Packaging configuration (Bulk vs. standard)
  • Contact Finish - Post composition (Tin-Lead vs. Tin)
  • RoHS compliance status
  • Inventory availability

The substitute part 1-794066-1 maintains full electrical and mechanical compatibility with the 794066-2 while offering alternative packaging and contact finish specifications.

Parameter Comparison

Parameter 794066-2 1-794066-1 Compatibility
Manufacturer Part Number 794066-2 1-794066-1 Direct Substitute
Series Mini-Universal MATE-N-LOK Mini-Universal MATE-N-LOK Identical
Number of Positions 12 12 Identical
Number of Rows 2 2 Identical
Pitch - Mating 0.163" (4.14mm) 0.163" (4.14mm) Identical
Row Spacing - Mating 0.163" (4.14mm) 0.163" (4.14mm) Identical
Connector Type Header Header Identical
Contact Type Male Pin Male Pin Identical
Mounting Type Through Hole Through Hole Identical
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall Identical
Termination Solder Solder Identical
Fastening Type Locking Ramp Locking Ramp Identical
Contact Length - Post 0.175" (4.45mm) 0.175" (4.45mm) Identical
Insulation Height 0.531" (13.50mm) 0.531" (13.50mm) Identical
Contact Shape Circular Circular Identical
Contact Finish - Mating Gold Gold Identical
Contact Finish Thickness - Mating 30.0µin (0.76µm) 30.0µin (0.76µm) Identical
Contact Finish - Post Tin-Lead Tin Functionally Equivalent
Contact Finish Thickness - Post 150.0µin (3.81µm) 150.0µin (3.81µm) Identical
Contact Material Brass Brass Identical
Insulation Material Polyamide (PA), Nylon Polyamide (PA), Nylon Identical
Insulation Color White White Identical
Features Board Lock Board Lock Identical
Voltage Rating 600VAC 600VAC Identical
Operating Temperature -20°C ~ 105°C -20°C ~ 105°C Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) Identical
Packaging Standard Bulk Different
RoHS Status Not applicable ROHS3 Compliant Different
Inventory 1052 Pcs 2744 Pcs Different

Engineering Selection Recommendations

794066-2 Selection Criteria:

  • Standard packaging configuration required
  • Applications where RoHS compliance status is not a constraint
  • Tin-Lead post finish specification required for legacy system compatibility

1-794066-1 Selection Criteria:

  • Bulk packaging configuration acceptable
  • ROHS3 compliance certification required
  • Tin post finish specification acceptable
  • Higher inventory availability for volume requirements

Both parts maintain identical electrical performance, mechanical dimensions, and thermal operating characteristics. The primary differentiators are packaging format, post contact finish composition, and regulatory compliance certification. Selection between these parts depends on procurement specifications, regulatory requirements, and packaging logistics rather than functional performance.

Frequently Asked Questions (FAQ)

Q: Are the 794066-2 and 1-794066-1 electrically interchangeable?

A: Yes. Both connectors operate at 600VAC, support the same current rating based on wire gauge, and maintain identical contact materials, finishes, and dimensions. The electrical performance is equivalent across all specified parameters.

Q: What is the difference between Tin-Lead and Tin post finishes?

A: The 794066-2 features Tin-Lead plated posts while the 1-794066-1 features Tin plated posts. Both finishes provide equivalent solder joint reliability and mechanical strength at the specified 150.0µin (3.81µm) thickness. Selection depends on application-specific material restrictions or legacy system requirements.

Q: Does the packaging difference affect connector performance?

A: No. Bulk packaging (1-794066-1) and standard packaging (794066-2) contain identical connectors. Packaging differences affect only handling, storage, and procurement logistics, not electrical or mechanical function.

Q: What does ROHS3 compliance mean for the 1-794066-1?

A: ROHS3 compliance indicates the 1-794066-1 meets Restriction of Hazardous Substances Directive requirements. The 794066-2 lists RoHS status as "Not applicable." This distinction is relevant for applications subject to European Union environmental regulations or customer-mandated compliance requirements.

Q: Can I use these connectors in the same PCB design?

A: Yes. Both connectors share identical mounting specifications (Through Hole), pitch (0.163"), row spacing (0.163"), insulation height (0.531"), and all mechanical dimensions. PCB footprints and assembly processes are identical.

Q: What is the operating temperature range for both parts?

A: Both the 794066-2 and 1-794066-1 operate across -20°C to 105°C. This range applies to all electrical and mechanical specifications.

Q: Are there any inventory considerations when selecting between these parts?

A: The 1-794066-1 maintains higher inventory availability (2744 Pcs) compared to the 794066-2 (1052 Pcs). For volume production or time-sensitive procurement, the 1-794066-1 may offer supply chain advantages.

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