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TE Connectivity 786382-1 D-Sub High Density Receptacle Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 786382-1 is a 15-position D-Sub high-density receptacle connector with female sockets, designed for through-hole solder termination. This connector features a vertical orientation, mating-side female screwlock, and board lock functionality. The part is classified as obsolete, necessitating identification of active equivalent and substitute components that maintain functional compatibility for new designs and production continuity.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 786382-1 |
| Manufacturer | TE Connectivity AMP Connectors |
| Connector Style | D-Sub, High Density |
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 15 |
| Number of Rows | 3 |
| Shell Size, Connector Layout | 1 (DE, E) High Density |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shell Material, Finish | Steel, Nickel Plated |
| Contact Finish | Gold |
| Material Flammability Rating | UL94 V-0 |
| Current Rating (Amps) | 1.5A |
| Voltage Rating | 125V |
| Operating Temperature | -55°C ~ 105°C |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 786382-1 is determined by strict alignment of the following electrical and mechanical parameters:
Primary Substitution Criteria:
- Connector style: D-Sub, High Density
- Connector type: Receptacle, Female Sockets
- Number of positions: 15
- Number of rows: 3
- Shell size and layout: 1 (DE, E) High Density
- Mounting type: Through Hole
- Termination method: Solder
- Shell material and finish: Steel, Nickel Plated
- Material flammability rating: UL94 V-0
Secondary Compatibility Parameters:
- Current rating: Substitute parts must support minimum 1.5A
- Voltage rating: Substitute parts must support minimum 125V
- Operating temperature range: Substitute parts must encompass or exceed -55°C ~ 105°C
- Contact finish: Gold plating preferred for signal integrity
- Dielectric material: Polybutylene Terephthalate (PBT) or equivalent thermoplastic, glass-filled
The substitute parts listed below meet all primary criteria and maintain electrical and mechanical compatibility with the original 786382-1 specification.
Parameter Comparison
| Parameter | TE Connectivity 786382-1 | HARTING 09561517512 | Amphenol ICC 10090929-S154VLF | Amphenol ICC 10090929-S154XLF | Amphenol ICC 10090929-S156VLF | Amphenol ICC 10090929-S156XLF | NorComp 180-015-213R011 | Mercury 638-015-230-041 | Mercury 638-015-230-042 | Mercury 638-015-230-043 |
|---|---|---|---|---|---|---|---|---|---|---|
| Connector Style | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density | D-Sub, High Density |
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets |
| Number of Positions | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 | 15 |
| Number of Rows | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| Shell Size, Connector Layout | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density | 1 (DE, E) High Density |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Panel Mount, Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shell Material, Finish | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated |
| Contact Finish | Gold | Not Specified | Gold | Gold | Gold | Gold | Gold | Not Specified | Not Specified | Not Specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not Specified | Not Specified | Not Specified |
| Current Rating (Amps) | 1.5A | 2A | 2.5A per Contact | 2.5A per Contact | 2.5A per Contact | 2.5A per Contact | 3A | Not Specified | Not Specified | Not Specified |
| Voltage Rating | 125V | Not Specified | 250V | 250V | 250V | 250V | Not Specified | Not Specified | Not Specified | Not Specified |
| Operating Temperature | -55°C ~ 105°C | -40°C ~ 85°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 105°C | -50°C ~ 100°C | Not Specified | Not Specified | Not Specified |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Not Specified | Not Specified | Not Specified |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant | Not Specified | Not Specified | Not Specified |
Engineering Selection Recommendations
Primary Substitutes (Highest Compatibility):
The Amphenol ICC 10090929 series (part numbers 10090929-S154VLF, 10090929-S154XLF, 10090929-S156VLF, 10090929-S156XLF) provide the most direct substitution for the TE Connectivity 786382-1. These parts maintain identical connector geometry, mounting configuration, and termination method. All variants feature active product status, RoHS compliance, and operating temperature ranges that encompass the original specification (-55°C ~ 105°C). Current ratings of 2.5A per contact exceed the original 1.5A requirement, and voltage ratings of 250V exceed the original 125V specification. The 10090929-S156VLF and 10090929-S156XLF variants include both board-side and mating-side female screwlock features, matching the original flange configuration.
Secondary Substitutes (Functional Equivalence):
The HARTING 09561517512 connector maintains all primary substitution criteria with active product status and RoHS3 compliance. However, the operating temperature range (-40°C ~ 85°C) does not encompass the full original specification, and contact finish is not specified. Current rating of 2A exceeds the original 1.5A requirement.
The NorComp 180-015-213R011 connector meets all primary substitution criteria with active product status and ROHS3 compliance. This part features panel mount capability in addition to through-hole mounting. Current rating of 3A and operating temperature range of -50°C ~ 100°C provide adequate performance margins, though the upper temperature limit is 5°C below the original specification.
Mercury United Electronics 638 Series (Limited Data):
The Mercury 638-015-230-041, 638-015-230-042, and 638-015-230-043 connectors meet the primary geometric and mounting criteria. However, incomplete specification data (missing current rating, voltage rating, operating temperature, flammability rating, and RoHS status) limits engineering confidence in these substitutes. These parts are listed as internal substitutes in the original 786382-1 documentation.
Compliance Considerations:
For applications requiring RoHS compliance, the Amphenol ICC 10090929 series, HARTING 09561517512, and NorComp 180-015-213R011 are compliant alternatives. The original TE Connectivity 786382-1 is RoHS non-compliant, making active substitutes necessary for new designs subject to RoHS regulations.
Frequently Asked Questions (FAQ)
Q: Can the Amphenol ICC 10090929-S156VLF directly replace the TE Connectivity 786382-1 in existing designs?
A: Yes. The 10090929-S156VLF maintains identical connector style, type, position count, row configuration, shell size, mounting type, and termination method. Both parts feature mating-side female screwlock and board lock functionality. The substitute part exceeds the original electrical specifications (2.5A vs. 1.5A current rating; 250V vs. 125V voltage rating) and matches the operating temperature range (-55°C ~ 105°C).
Q: What is the difference between the Amphenol ICC 10090929-S154VLF and 10090929-S156VLF variants?
A: Both variants are functionally equivalent for substitution purposes. The primary difference is the flange feature configuration. The 10090929-S154VLF includes board-side and mating-side female screwlock features. The 10090929-S156VLF includes board-side and mating-side female screwlock features with specified contact finish thickness of 30.0µin (0.76µm), matching the original part specification. The 10090929-S154XLF and 10090929-S156XLF variants feature board-side flange only.
Q: Does the HARTING 09561517512 meet the full operating temperature specification of the original part?
A: No. The HARTING 09561517512 operates from -40°C ~ 85°C, which does not encompass the original specification of -55°C ~ 105°C. This substitute is suitable for applications operating within the HARTING temperature range only.
Q: Are the NorComp 180-015-213R011 panel mount capabilities compatible with through-hole board designs?
A: Yes. The NorComp 180-015-213R011 supports both panel mount and through-hole mounting configurations. For through-hole applications, the connector functions identically to the original TE Connectivity 786382-1. The panel mount capability provides additional design flexibility without compromising through-hole compatibility.
Q: Why are the Mercury 638 series connectors listed as substitutes if specification data is incomplete?
A: The Mercury 638-015-230-041, 638-015-230-042, and 638-015-230-043 connectors are listed because they meet all primary geometric and mounting criteria and are documented as internal substitutes in the original TE Connectivity 786382-1 specification. However, incomplete electrical and environmental specification data limits their use to applications where full specification verification is not required or where historical design documentation confirms compatibility.
Q: What is the significance of contact finish thickness specifications?
A: Contact finish thickness directly affects signal integrity, wear resistance, and connector longevity. The original TE Connectivity 786382-1 specifies 30.0µin (0.76µm) gold plating. The Amphenol ICC 10090929-S156VLF and 10090929-S156XLF variants match this specification exactly. The 10090929-S154VLF and 10090929-S154XLF variants specify flash gold plating, which provides adequate protection for most applications but offers less wear resistance than the thicker plating.
Q: Is RoHS compliance required for substitution?
A: RoHS compliance is not a substitution requirement but a regulatory consideration. The original TE Connectivity 786382-1 is RoHS non-compliant. For new designs or applications subject to RoHS regulations, the Amphenol ICC 10090929 series, HARTING 09561517512, and NorComp 180-015-213R011 provide compliant alternatives. For legacy applications or designs not subject to RoHS requirements, non-compliant substitutes remain functionally equivalent.
Q: Can substitute parts with higher current ratings be used in applications designed for 1.5A?
A: Yes. Substitute parts with higher current ratings (2A, 2.5A, or 3A) are fully compatible with applications designed for 1.5A operation. The higher rating provides additional design margin and does not affect connector performance at lower current levels. Voltage rating compatibility must also be verified; all listed substitutes meet or exceed the original 125V specification.
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