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Amphenol ICC 78299-408 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 78299-408 is a rectangular connector header featuring right-angle through-hole mounting with 8 positions at 2.54mm pitch. This BERGSTIK® II series component is designed for board-to-board applications requiring press-fit and solder termination. The part is currently active in production with 1056 units in stock. Substitute parts are identified to address inventory availability, compliance requirements, or specific application needs where equivalent electrical and mechanical parameters are maintained.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Positions | 8 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle |
| Style | Board to Board |
| Shrouding | Unshrouded |
| Contact Shape | Square |
| Material Flammability Rating | UL94 V-0 |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility for the 78299-408 is determined by strict equivalence across the following critical parameters:
- Pitch - Mating: 0.100" (2.54mm)
- Number of Positions: 8
- Number of Rows: 2
- Row Spacing - Mating: 0.100" (2.54mm)
- Mounting Type: Through Hole, Right Angle
- Contact Type: Male Pin
- Connector Type: Header
- Shrouding: Unshrouded
- Contact Shape: Square
- Material Flammability Rating: UL94 V-0
The TE Connectivity AMP Connectors part number 826634-4 meets all critical substitution criteria. Both parts maintain identical mating pitch, position count, row configuration, and mounting orientation. Both are unshrouded headers with square male pins and UL94 V-0 flammability ratings, ensuring mechanical and electrical compatibility in board-to-board applications.
Parameter Comparison
| Parameter | 78299-408 (Amphenol ICC) | 826634-4 (TE Connectivity) |
|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | TE Connectivity AMP Connectors |
| Series | BERGSTIK® II | AMPMODU Mod II |
| Connector Type | Header | Header, Breakaway |
| Contact Type | Male Pin | Male Pin |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 8 | 8 |
| Number of Rows | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle |
| Style | Board to Board | Board to Board or Cable |
| Shrouding | Unshrouded | Unshrouded |
| Termination | Press-Fit, Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.264" (6.70mm) |
| Contact Length - Post | 0.120" (3.05mm) | 0.126" (3.20mm) |
| Insulation Height | 0.190" (4.83mm) | 0.219" (5.56mm) |
| Contact Shape | Square | Square |
| Contact Finish - Mating | Tin | Gold |
| Contact Material | Phosphor Bronze | Brass |
| Insulation Material | Not specified | Polybutylene Terephthalate (PBT) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Green |
| Operating Temperature | Not specified | -65°C ~ 105°C |
| Current Rating (Amps) | Not specified | 5A |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| Product Status | Active | Active |
| Inventory | 1056 Pcs | 7547 Pcs |
Engineering Selection Recommendations
Both the 78299-408 and 826634-4 are active production parts with identical critical mating parameters, ensuring mechanical and electrical interchangeability in board-to-board header applications. Selection between these parts should be based on the following factors:
The 78299-408 (Amphenol ICC BERGSTIK® II) is RoHS non-compliant and offers press-fit termination capability in addition to solder termination. This part is suitable for applications where RoHS compliance is not required and press-fit assembly is advantageous.
The 826634-4 (TE Connectivity AMPMODU Mod II) is ROHS3 compliant and provides higher inventory availability (7547 units versus 1056 units). This part features gold-plated mating contacts, brass contact material, and specified operating temperature range (-65°C ~ 105°C) with 5A current rating. The breakaway connector option provides additional design flexibility. This part is suitable for applications requiring RoHS3 compliance and extended environmental specifications.
Both parts maintain UL94 V-0 flammability ratings and MSL 1 moisture sensitivity levels. Minor dimensional variations exist in contact length and insulation height; these differences do not affect mechanical fit in standard 2.54mm pitch header applications.
Frequently Asked Questions (FAQ)
Q: Are the 78299-408 and 826634-4 mechanically interchangeable?
A: Yes. Both parts share identical mating pitch (0.100" / 2.54mm), position count (8), row configuration (2 rows), and right-angle through-hole mounting. The minor differences in contact length (0.230" versus 0.264") and insulation height (0.190" versus 0.219") do not prevent mechanical substitution in standard board-to-board applications.
Q: What is the primary difference between these two parts?
A: The 826634-4 is ROHS3 compliant with specified operating temperature (-65°C ~ 105°C) and current rating (5A), while the 78299-408 is RoHS non-compliant with unspecified environmental ratings. The 78299-408 supports both press-fit and solder termination, whereas the 826634-4 supports solder termination only. Contact finish differs: tin on the 78299-408 versus gold on the 826634-4.
Q: Can I use the 826634-4 as a direct replacement for the 78299-408?
A: Direct substitution is possible from a mechanical and electrical standpoint. However, if your application requires RoHS non-compliance or press-fit assembly capability, the 78299-408 is the appropriate choice. If RoHS3 compliance is required, the 826634-4 is the suitable option.
Q: What are the termination differences?
A: The 78299-408 supports both press-fit and solder termination, providing assembly flexibility. The 826634-4 supports solder termination only. Verify your assembly process requirements before substitution.
Q: Does the contact finish difference affect compatibility?
A: Both tin and gold finishes are standard for 2.54mm pitch header applications. Gold plating on the 826634-4 provides enhanced corrosion resistance and contact reliability. Tin plating on the 78299-408 is suitable for standard industrial applications. Contact finish does not affect mechanical fit or basic electrical function.
Q: Are there inventory considerations?
A: The 826634-4 has significantly higher inventory availability (7547 units) compared to the 78299-408 (1056 units). If supply continuity is a concern, the 826634-4 may be preferable.
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