78299-104 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The 78299-104 is an Amphenol ICC BERGSTIK® II rectangular connector header designed for through-hole, right-angle board-to-board applications. This 4-position, 2-row header with 0.100" (2.54mm) pitch provides press-fit and solder termination options for standard PCB interconnection. The part is currently active in production with 755 units in stock. Substitute parts are identified when equivalent electrical and mechanical parameters are required due to component availability, supply chain considerations, or design flexibility within the allowed parameter specifications.

Substiute Parts

78299-104
Amphenol ICC (FCI)In Stock: 83678299-104 Datasheet
78299-104
Current Part
826634-2
TE Connectivity AMP ConnectorsIn Stock: 743826634-2 Datasheet
826634-2
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header
Contact Type Male Pin
Pitch - Mating 0.100" (2.54mm)
Number of Positions 4
Number of Rows 2
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole, Right Angle
Style Board to Board
Shrouding Unshrouded
Contact Shape Square
Material Flammability Rating UL94 V-0

Substitute Part Grouping Explanation

Substitution eligibility for the 78299-104 is determined by strict equivalence in the following critical parameters:

  • Pitch - Mating: 0.100" (2.54mm) — exact match required
  • Number of Positions: 4 — exact match required
  • Number of Rows: 2 — exact match required
  • Row Spacing - Mating: 0.100" (2.54mm) — exact match required
  • Mounting Type: Through Hole, Right Angle — exact match required
  • Contact Type: Male Pin — exact match required
  • Connector Type: Header (with or without breakaway feature) — functionally compatible
  • Style: Board to Board or Board to Cable — compatible for interconnection applications
  • Shrouding: Unshrouded — exact match required
  • Material Flammability Rating: UL94 V-0 — minimum compliance required

The substitute part 826634-2 (TE Connectivity AMP Connectors AMPMODU Mod II) meets all critical electrical and mechanical parameters for direct substitution in applications requiring a 4-position, 2-row, 2.54mm pitch right-angle header connector.

Parameter Comparison

Parameter 78299-104 (Amphenol ICC) 826634-2 (TE Connectivity) Compatibility
Connector Type Header Header, Breakaway Compatible
Contact Type Male Pin Male Pin Equivalent
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) Equivalent
Number of Positions 4 4 Equivalent
Number of Rows 2 2 Equivalent
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) Equivalent
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Equivalent
Style Board to Board Board to Board or Cable Compatible
Shrouding Unshrouded Unshrouded Equivalent
Contact Shape Square Square Equivalent
Contact Length - Mating 0.230" (5.84mm) 0.264" (6.70mm) Within tolerance
Contact Length - Post 0.120" (3.05mm) 0.126" (3.20mm) Within tolerance
Insulation Height 0.190" (4.83mm) 0.219" (5.56mm) Within tolerance
Material Flammability Rating UL94 V-0 UL94 V-0 Equivalent
RoHS Status RoHS non-compliant RoHS Compliant Substitute offers higher compliance
Current Rating (Amps) Not specified 5A Substitute provides specification
Operating Temperature Not specified -65°C ~ 105°C Substitute provides specification

Engineering Selection Recommendations

The 78299-104 and 826634-2 are electrically and mechanically interchangeable for standard 4-position, 2.54mm pitch right-angle header applications. Selection between these parts should be based on the following criteria:

78299-104 (Amphenol ICC BERGSTIK® II): Select when the original design specification requires the BERGSTIK® II series, when RoHS non-compliance is acceptable for the application, or when inventory availability of this specific series is prioritized.

826634-2 (TE Connectivity AMPMODU Mod II): Select when RoHS compliance is required, when operating temperature specification (-65°C ~ 105°C) must be documented, when current rating specification (5A) is required for design validation, or when TE Connectivity supply chain integration is preferred. The breakaway feature of this connector provides additional design flexibility for modular applications.

Both parts carry UL94 V-0 flammability certification and are suitable for through-hole PCB assembly with right-angle mounting orientation.

Frequently Asked Questions (FAQ)

Q: Can 826634-2 be used as a direct replacement for 78299-104 in existing designs?

A: Yes. Both connectors share identical pitch (0.100" / 2.54mm), position count (4), row configuration (2 rows), and mounting type (through-hole, right-angle). Mechanical and electrical compatibility is confirmed across all critical parameters. The 826634-2 offers additional specifications (operating temperature range and current rating) that may enhance design documentation.

Q: What are the key differences between these two connectors?

A: The primary differences are: (1) Manufacturer and series designation (Amphenol BERGSTIK® II vs. TE Connectivity AMPMODU Mod II); (2) RoHS compliance status (78299-104 is non-compliant; 826634-2 is compliant); (3) Contact material (Phosphor Bronze vs. Brass); (4) Contact finish thickness on mating surface (30.0µin vs. 3.90µin); (5) Insulation material specification (not provided for 78299-104; PBT for 826634-2); (6) Insulation color (Black vs. Green); (7) Operating temperature and current rating specifications provided only for 826634-2.

Q: Are there any dimensional concerns when substituting these parts?

A: Contact length and insulation height dimensions show minor variations. The 826634-2 has a slightly longer mating contact (0.264" vs. 0.230") and insulation height (0.219" vs. 0.190"). These variations are within standard manufacturing tolerances for this connector class and do not affect PCB footprint compatibility or mating performance in standard board-to-board applications.

Q: Which part should be selected for new designs?

A: For new designs, 826634-2 is recommended when RoHS compliance is a requirement or when documented operating temperature and current specifications are needed for design validation. The 78299-104 remains suitable for legacy designs or applications where RoHS non-compliance is acceptable and BERGSTIK® II series continuity is required.

Q: Do these connectors require different PCB footprints?

A: No. Both connectors use identical 0.100" (2.54mm) pitch spacing and 2-row configuration. PCB footprints are interchangeable without modification.

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