Amphenol ICC 78286-460HLF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 78286-460HLF is a rectangular connector header with 60 positions at 2.54mm pitch, designed for through-hole board-to-board applications. This component is classified as obsolete, making identification of active equivalent parts essential for ongoing production and maintenance requirements. Substitute parts must maintain electrical and mechanical compatibility while meeting current manufacturing and compliance standards.

Substiute Parts

78286-460HLF

Amphenol ICC (FCI)In Stock: 103578286-460HLF Datasheet

Current PartRFQ

0010897603

MolexIn Stock: 6660010897603 Datasheet

MFR RecommendedRFQ

3-87215-0

TE Connectivity AMP ConnectorsIn Stock: 9093-87215-0 Datasheet

MFR RecommendedRFQ

8-146252-0

TE Connectivity AMP ConnectorsIn Stock: 9668-146252-0 Datasheet

MFR RecommendedRFQ

EW-30-09-G-D-250

Samtec Inc.In Stock: 1158EW-30-09-G-D-250 Datasheet

MFR RecommendedRFQ

EW-30-09-G-D-400

Samtec Inc.In Stock: 876EW-30-09-G-D-400 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 78286-460HLF are qualified based on the following critical parameters:

Primary Matching Criteria:

• 60 positions, 2-row configuration
• 0.100" (2.54mm) mating pitch
• 0.100" (2.54mm) row spacing
• Male pin contact type
• Through-hole solder termination
• Board-to-board or board-to-cable compatibility
• Unshrouded design
• UL94 V-0 flammability rating
• MSL 1 classification

Acceptable Variations:

• Contact finish (tin or gold plating)
• Contact material (phosphor bronze or copper alloy)
• Insulation material (varies by manufacturer)
• Contact length specifications (within mechanical envelope constraints)
• Connector type designation (header or header with breakaway option)

The following parts meet these substitution criteria and are available as active alternatives.

Parameter Comparison

Engineering Selection Recommendations

For Direct Replacement (Obsolete Part Transition):

The Molex 0010897603, TE Connectivity 3-87215-0, and TE Connectivity 8-146252-0 are all active products suitable for replacing the obsolete Amphenol ICC 78286-460HLF. All three maintain the critical 60-position, 2.54mm pitch configuration and through-hole solder termination.

Molex 0010897603 is ROHS3 compliant and offers gold plating on mating contacts with copper alloy material. This part supports both board-to-board and cable applications.

TE Connectivity 3-87215-0 provides phosphor bronze contacts with gold plating and operates across -65°C to 105°C temperature range with 3A current rating. RoHS compliance is confirmed.

TE Connectivity 8-146252-0 offers breakaway capability with copper alloy contacts and operates at -65°C to 105°C with 3A current rating. ROHS3 compliance is confirmed.

For Applications Requiring Stacked Configuration:

The Samtec EW-30-09-G-D-250 and EW-30-09-G-D-400 are header spacer connectors maintaining the 60-position, 2.54mm pitch specification. These parts differ in stack height (0.250" and 0.400" respectively) and are suitable for applications requiring vertical spacing between connector planes. Both are ROHS3 compliant with gold plating on mating contacts.

All substitute parts carry MSL 1 or equivalent classification and UL94 V-0 flammability rating where specified, ensuring compatibility with standard PCB assembly processes.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0010897603 be used as a direct replacement for the Amphenol ICC 78286-460HLF?

A: Yes. Both parts maintain 60 positions, 2-row configuration, 0.100" (2.54mm) pitch, through-hole solder termination, and unshrouded design. The Molex part is active and ROHS3 compliant, making it suitable for new designs and obsolete part replacement.

Q: What is the difference between the TE Connectivity 3-87215-0 and 8-146252-0?

A: Both are 60-position, 2.54mm pitch headers with identical electrical and mechanical pitch specifications. The 3-87215-0 features circular contacts with phosphor bronze material, while the 8-146252-0 features square contacts with copper alloy material and breakaway capability. Both operate at -65°C to 105°C with 3A current rating.

Q: When should the Samtec EW-30-09-G-D-250 or EW-30-09-G-D-400 be selected?

A: These header spacer connectors are specified when vertical stacking height is required between connector planes. The EW-30-09-G-D-250 provides 0.250" stack height, while the EW-30-09-G-D-400 provides 0.400" stack height. Both maintain the 60-position, 2.54mm pitch specification and are suitable for applications requiring elevated connector positioning.

Q: Are all substitute parts RoHS compliant?

A: Yes. The Molex 0010897603, TE Connectivity 3-87215-0, and TE Connectivity 8-146252-0 are all RoHS compliant (ROHS3 or RoHS Compliant status). The Samtec EW-30-09-G-D-250 and EW-30-09-G-D-400 are ROHS3 compliant.

Q: What is the significance of MSL 1 classification?

A: MSL 1 (Moisture Sensitivity Level 1) indicates unlimited shelf life without moisture control requirements. This classification applies to the Amphenol ICC 78286-460HLF and the first three substitute parts, simplifying storage and handling procedures.

Q: Can breakaway header variants be used interchangeably with standard headers?

A: Breakaway variants (Molex 0010897603 and TE Connectivity 8-146252-0) provide the same electrical and mechanical interface as standard headers. The breakaway feature allows individual position separation after assembly. Selection depends on application requirements for post-assembly modularity.

Q: What contact finish differences exist among the substitute parts?

A: The Amphenol ICC 78286-460HLF uses tin plating on mating contacts. All active substitute parts use gold plating on mating contacts, which provides superior corrosion resistance and contact reliability. This represents an improvement over the original specification.