Equivalent & Substitute Parts for 78286-416HLF

Part Overview

The 78286-416HLF is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® II series. This is a through-hole vertical header with 16 positions at 0.100" (2.54mm) pitch, configured as a 2-row board-to-board connector with male pins and push-pull fastening. The product is currently obsolete, making equivalent and substitute parts necessary for ongoing design support, maintenance, and production continuity.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	16
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Style	Board to Board
Shrouding	Unshrouded
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution for the 78286-416HLF is determined by strict adherence to the following core parameters:

Connector Type & Configuration: Header with 16 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Contact Type: Male pins with square contact shape
Mounting & Termination: Through-hole solder termination
Fastening: Push-pull mechanism
Style: Board-to-board or board-to-cable compatibility
Electrical Safety: UL94 V-0 flammability rating
Environmental: MSL 1 (Unlimited moisture sensitivity)

The substitute parts listed below maintain these core parameters while offering active product status and improved availability. Variations in contact length, contact finish, insulation material, and current rating are secondary parameters that do not prevent functional substitution when the primary parameters align.

Parameter Comparison

Parameter	78286-416HLF (Main)	5-146252-8	826632-8	87215-5	PBC08DAAN
Manufacturer	Amphenol ICC (FCI)	TE Connectivity AMP	TE Connectivity AMP	TE Connectivity AMP	Sullins Connector Solutions
Series	BERGSTIK® II	AMPMODU Mod II	AMPMODU Mod II	AMPMODU Mod II	-
Product Status	Obsolete	Active	Active	Active	Active
Number of Positions	16	16	16	16	16
Number of Rows	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Style	Board to Board	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Shape	Square	Square	Square	Circular	Square
Contact Finish - Mating	Tin	Gold	Gold	Gold	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Brass	Phosphor Bronze	Phosphor Bronze
Insulation Material	-	Liquid Crystal Polymer (LCP)	Polybutylene Terephthalate (PBT)	Thermoplastic	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Green	Black	Black
Operating Temperature	-	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 125°C
Current Rating (Amps)	-	3A	5A	3A	3A
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable
RoHS Status	-	RoHS Compliant	ROHS3 Compliant	Not applicable	ROHS3 Compliant

Engineering Selection Recommendations

All substitute parts listed maintain active product status, ensuring long-term availability and manufacturing support. Selection among the substitutes should be based on the following criteria:

TE Connectivity 5-146252-8: Active status with RoHS compliance. Offers gold-plated mating contacts and LCP insulation material. Operating temperature range of -65°C to 105°C with 3A current rating. Suitable for standard applications requiring RoHS certification.

TE Connectivity 826632-8: Active status with ROHS3 compliance. Provides the highest current rating at 5A with brass contact material and PBT insulation. Green insulation color distinguishes this variant. Recommended for applications requiring higher current capacity.

TE Connectivity 87215-5: Active status with circular contact shape (differs from square contacts in other substitutes). Phosphor bronze contact material with gold plating on both mating and post surfaces. Operating temperature range -65°C to 105°C with 3A current rating. REACH affected status noted.

Sullins PBC08DAAN: Active status with ROHS3 compliance. Extended operating temperature range of -65°C to 125°C. Phosphor bronze contacts with gold mating finish and tin post finish. PBT insulation material. Not subject to MSL restrictions. Highest inventory availability at 3972 pieces.

All substitute parts carry UL94 V-0 flammability rating and maintain the core 16-position, 2.54mm pitch, through-hole solder configuration of the original 78286-416HLF.

Frequently Asked Questions (FAQ)

Q: Can I use any of these substitute parts as a direct replacement for the 78286-416HLF?

A: Yes, all listed substitute parts maintain the core electrical and mechanical parameters: 16 positions, 0.100" (2.54mm) pitch, 2-row configuration, male pins, through-hole solder termination, and push-pull fastening. The primary difference is that the original part is obsolete while all substitutes are active products with current manufacturing support.

Q: What is the difference between square and circular contact shapes?

A: The 87215-5 features circular contact pins while the other substitutes use square contacts. Both shapes are compatible with standard 0.100" (2.54mm) pitch receptacles. Contact shape selection depends on your mating connector specification. If your design uses square receptacles, select from 5-146252-8, 826632-8, or PBC08DAAN. If your design accommodates circular pins, 87215-5 is also suitable.

Q: Why do some substitutes have different insulation colors?

A: Insulation color is a cosmetic and identification parameter that does not affect electrical or mechanical function. The 826632-8 uses green insulation while others use black. Color selection is typically driven by design preference or internal documentation standards.

Q: What is the significance of the different contact finishes?

A: The original 78286-416HLF uses tin plating on mating contacts. All substitutes use gold plating on mating contacts, which provides superior corrosion resistance and contact reliability. Gold-plated contacts are generally preferred in modern connector designs and do not create compatibility issues with standard receptacles.

Q: Which substitute has the best temperature performance?

A: The Sullins PBC08DAAN offers the widest operating temperature range at -65°C to 125°C, compared to -65°C to 105°C for the TE Connectivity options. Select PBC08DAAN if your application requires operation at temperatures above 105°C.

Q: What does RoHS compliance mean for these connectors?

A: RoHS (Restriction of Hazardous Substances) compliance indicates that the connector meets EU environmental regulations restricting lead, cadmium, mercury, and other hazardous materials. The 5-146252-8 is RoHS Compliant, while 826632-8 and PBC08DAAN are ROHS3 Compliant (updated standard). The 87215-5 is marked as "Not applicable." Select RoHS-compliant parts for applications subject to environmental regulations.

Q: Is there a difference in current rating between substitutes?

A: Yes. The 826632-8 supports 5A, while 5-146252-8, 87215-5, and PBC08DAAN support 3A. The original 78286-416HLF does not specify a current rating. Select 826632-8 if your application requires 5A per contact; otherwise, 3A-rated parts are suitable for standard signal and low-power applications.

Q: What is MSL (Moisture Sensitivity Level)?

A: MSL indicates how sensitive a component is to moisture during storage and handling. MSL 1 (Unlimited) means the part has no moisture sensitivity restrictions and can be stored indefinitely without special precautions. The PBC08DAAN is marked "Not Applicable," indicating it does not require MSL management. All other substitutes are MSL 1.

Q: Which substitute has the highest inventory availability?

A: The Sullins PBC08DAAN has the highest inventory at 3972 pieces, followed by TE Connectivity 87215-5 at 1508 pieces, 826632-8 at 1375 pieces, and 5-146252-8 at 762 pieces. Inventory levels may change; verify current stock before finalizing procurement decisions.

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