78286-160HLF Equivalent & Substitute Parts

Part Overview

The 78286-160HLF is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® II series. This through-hole connector features 60 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing, designed for board-to-board applications. The part is classified as obsolete, making identification of active equivalent and substitute components essential for ongoing design support and procurement.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	60
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Shrouding	Unshrouded
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution for the 78286-160HLF is determined by strict alignment of the following critical parameters:

Connector Type & Contact Configuration: Header with male pins
Position Count & Row Configuration: 60 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Mounting & Termination: Through-hole solder termination
Fastening Mechanism: Push-pull fastening type
Shrouding Status: Unshrouded design
Flammability Compliance: UL94 V-0 rating

The substitute parts listed below meet these core electrical and mechanical parameters. Variations in contact length, contact finish thickness, insulation material, and contact shape are permissible within the scope of board-to-board header applications, provided the mating interface dimensions remain compatible.

Parameter Comparison

Parameter	78286-160HLF (Main)	0010897603 (Molex)	3-87215-0 (TE)	8-146252-0 (TE)	EW-30-09-G-D-250 (Samtec)	EW-30-09-G-D-400 (Samtec)
Manufacturer	Amphenol ICC (FCI)	Molex	TE Connectivity	TE Connectivity	Samtec Inc.	Samtec Inc.
Product Status	Obsolete	Active	Active	Active	Active	Active
Connector Type	Header	Header, Breakaway	Header	Header, Breakaway	Header Spacer	Header Spacer
Number of Positions	60	60	60	60	60	60
Number of Rows	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	N/A	N/A
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Length - Mating	0.240" (6.10mm)	0.320" (8.13mm)	0.318" (8.08mm)	0.318" (8.08mm)	0.150" (3.810mm)	N/A
Contact Length - Post	0.160" (4.06mm)	0.110" (2.79mm)	0.125" (3.18mm)	0.125" (3.18mm)	N/A	N/A
Overall Contact Length	0.500" (12.70mm)	0.520" (13.21mm)	0.533" (14.65mm)	0.533" (14.65mm)	0.730" (18.542mm)	0.730" (18.542mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	N/A	N/A
Contact Shape	Square	Square	Circular	Square	N/A	N/A
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Copper Alloy	N/A	N/A
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	Not Applicable	Not Applicable

Engineering Selection Recommendations

Primary Substitutes (Active Status, Full Compatibility)

The Molex 0010897603, TE Connectivity 3-87215-0, and TE Connectivity 8-146252-0 are active production parts that maintain full electrical and mechanical compatibility with the 78286-160HLF. All three meet the core substitution criteria: 60-position, 2-row, 0.100" pitch header configuration with through-hole solder termination and push-pull fastening. These parts carry current RoHS compliance certifications (ROHS3 Compliant or RoHS Compliant) and maintain MSL 1 rating, ensuring procurement reliability and regulatory alignment.

Secondary Substitutes (Spacer Configuration)

The Samtec EW-30-09-G-D-250 and EW-30-09-G-D-400 are header spacer connectors that satisfy the core position, pitch, and row spacing requirements. These parts differ in stack height (0.250" and 0.400" respectively) and are designed for applications requiring elevated mating interfaces. Selection between these variants depends on specific board-to-board spacing requirements in the target application. Both carry ROHS3 Compliant status and are active production items.

Compliance Considerations

All substitute parts maintain UL94 V-0 flammability compliance and are available in black insulation. The TE Connectivity parts carry REACH Affected or REACH Unaffected designations; the Molex part is REACH Unaffected. All parts are classified under ECCN EAR99 and HTSUS 8536.69.4040.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0010897603 directly replace the 78286-160HLF?

A: Yes. Both parts share identical position count (60), row configuration (2 rows), and mating pitch (0.100"). The Molex part is an active production item with current RoHS compliance, making it a direct functional substitute for the obsolete Amphenol ICC part.

Q: What is the difference between the TE Connectivity 3-87215-0 and 8-146252-0?

A: Both are 60-position, 2-row headers with 0.100" pitch and identical overall contact length (0.533"). The primary difference is contact shape: 3-87215-0 features circular contacts while 8-146252-0 features square contacts. The 8-146252-0 also includes breakaway capability. Contact finish thickness on the mating surface differs (30.0µin vs. 15.0µin), and post finish differs (gold flash vs. tin).

Q: When should I use the Samtec spacer connectors instead of standard headers?

A: The Samtec EW-30-09-G-D-250 and EW-30-09-G-D-400 are appropriate when board-to-board spacing requirements exceed standard header configurations. The stack height parameter (0.250" or 0.400") determines the vertical separation between mating surfaces. Select based on your specific PCB layout and connector clearance requirements.

Q: Are all substitute parts RoHS compliant?

A: Yes. All listed substitutes carry current RoHS compliance certifications: Molex 0010897603 is ROHS3 Compliant; TE Connectivity 3-87215-0 is RoHS Compliant; TE Connectivity 8-146252-0 is ROHS3 Compliant; Samtec parts are ROHS3 Compliant.

Q: What is the significance of the contact finish thickness variations?

A: Contact finish thickness affects durability and wear resistance during mating cycles. The main part specifies 30.0µin (0.76µm) mating finish. Substitute parts maintain this specification or provide equivalent protection through alternative finishes (gold or tin). Thickness variations on post finishes do not affect mating interface performance.

Q: Can I mix substitute parts in the same application?

A: Substitution decisions should be made at the assembly level. While all listed parts meet the core 60-position, 2-row, 0.100" pitch criteria, variations in contact length, insulation height, and contact shape may affect mechanical fit in specific board designs. Verify mechanical compatibility with your PCB layout before selecting a substitute.

Q: What is the difference between "Header" and "Header, Breakaway" connector types?

A: Breakaway headers include provisions for individual position separation, allowing selective removal of connector sections. Standard headers maintain fixed position grouping. Both types are functionally equivalent for board-to-board mating applications; breakaway capability is an additional feature that does not affect core substitution compatibility.

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