Equivalent & Substitute Parts for 78286-116HLF

Part Overview

The 78286-116HLF is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® II series. This through-hole connector features 16 positions arranged in 2 rows with 0.100" (2.54mm) pitch, designed for board-to-board applications with solder termination and push-pull fastening. The part is currently obsolete, making equivalent substitutes necessary for new designs and ongoing production support.

Substiute Parts

78286-116HLF

Amphenol ICC (FCI)In Stock: 107778286-116HLF Datasheet

Current PartRFQ

5-146252-8

TE Connectivity AMP ConnectorsIn Stock: 8655-146252-8 Datasheet

MFR RecommendedRFQ

826632-8

TE Connectivity AMP ConnectorsIn Stock: 1393826632-8 Datasheet

MFR RecommendedRFQ

87215-5

TE Connectivity AMP ConnectorsIn Stock: 155387215-5 Datasheet

MFR RecommendedRFQ

HW-08-07-G-D-375-055

Samtec Inc.In Stock: 1206HW-08-07-G-D-375-055 Datasheet

MFR RecommendedRFQ

PBC08DAAN

Sullins Connector SolutionsIn Stock: 4043PBC08DAAN Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution for the 78286-116HLF is determined by the following critical parameters that must remain consistent:

• Connector Type & Configuration: Header with 16 positions in 2 rows
• Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
• Mounting & Termination: Through-hole solder termination
• Contact Type: Male pin configuration
• Fastening Mechanism: Push-pull fastening
• Electrical & Environmental Compliance: UL94 V-0 flammability rating and MSL 1 classification

The substitute parts listed below maintain these core parameters while offering active product status and improved availability. Variations in contact length, insulation material, contact finish thickness, and operating temperature ranges are acceptable within the scope of equivalent substitution, provided the fundamental mechanical and electrical interface remains compatible.

Parameter Comparison

Engineering Selection Recommendations

Primary Substitutes (Active Status, Full Compliance)

The parts 5-146252-8, 826632-8, 87215-5, and PBC08DAAN are recommended as primary substitutes. All maintain active product status with current manufacturing support. The TE Connectivity AMP Connectors parts (5-146252-8, 826632-8, 87215-5) and Sullins Connector Solutions part (PBC08DAAN) are RoHS3 compliant, supporting modern regulatory requirements.

Secondary Substitute (Specialized Application)

The HW-08-07-G-D-375-055 from Samtec Inc. is a stacking header variant with increased stack height (0.375"). This part is suitable for applications requiring elevated connector positioning but differs in fastening mechanism and overall form factor. Selection of this part requires confirmation that the increased stack height and different mechanical interface are compatible with the target application.

Compliance Considerations

All recommended substitutes maintain UL94 V-0 flammability rating. Parts 5-146252-8, 826632-8, and PBC08DAAN support extended operating temperature ranges (-65°C to 105°C or -65°C to 125°C), providing thermal margin beyond the original part specification. The 826632-8 variant offers the highest current rating (5A) among substitutes.

Frequently Asked Questions (FAQ)

Q: Can 5-146252-8 directly replace 78286-116HLF?

A: Yes. Both parts share identical pitch (0.100"), position count (16 in 2 rows), through-hole solder termination, and push-pull fastening. The 5-146252-8 is TE Connectivity's AMPMODU Mod II equivalent with active product status and RoHS compliance.

Q: What is the difference between 826632-8 and 5-146252-8?

A: Both are TE Connectivity AMPMODU Mod II headers with 16 positions at 0.100" pitch. The 826632-8 features brass contacts with higher current rating (5A), PBT insulation material, and green insulation color. The 5-146252-8 uses copper alloy contacts with 3A current rating and LCP insulation material. Both are mechanically and electrically compatible substitutes.

Q: Why is 87215-5 listed as a substitute if it has circular contacts instead of square?

A: The 87215-5 maintains all critical interface parameters: 16 positions, 0.100" pitch, 2-row configuration, through-hole solder termination, and push-pull fastening. Contact shape variation (circular vs. square) does not affect mechanical mating or electrical performance in standard board-to-board applications. The part is included as a valid equivalent.

Q: Is HW-08-07-G-D-375-055 a direct replacement?

A: The HW-08-07-G-D-375-055 is a stacking header with different mechanical characteristics. While it maintains 16 positions at 0.100" pitch and through-hole solder termination, the increased stack height (0.375") and different form factor require application-specific compatibility assessment. This part is suitable for applications requiring elevated connector positioning.

Q: Are all substitutes RoHS compliant?

A: The 5-146252-8, 826632-8, and PBC08DAAN are RoHS3 compliant. The 87215-5 has "Not applicable" RoHS status. The HW-08-07-G-D-375-055 is ROHS3 compliant. Regulatory requirements for your application will determine which substitute is appropriate.

Q: What is the current rating difference between substitutes?

A: The 78286-116HLF does not specify a current rating. Among substitutes, the 826632-8 supports 5A, while 5-146252-8, 87215-5, and PBC08DAAN support 3A. The HW-08-07-G-D-375-055 does not specify current rating. Selection should be based on application current requirements.

Q: Can I use PBC08DAAN in high-temperature applications?

A: Yes. The PBC08DAAN supports operating temperatures from -65°C to 125°C, providing the widest temperature range among substitutes. This makes it suitable for applications requiring extended thermal performance.