Amphenol ICC 78280-460 Rectangular Connector - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 78280-460 is an active rectangular connector header designed for through-hole mounting applications. This shrouded 60-position connector with 2.54mm pitch serves board-to-cable/wire interconnection requirements. The part is manufactured in the Quickie™ series and features solder termination with push-pull fastening. Finding equivalent substitute parts may be necessary due to inventory constraints, supply chain considerations, or specific application requirements that align with alternative connector specifications.

Substiute Parts

78280-460
Amphenol ICC (FCI)In Stock: 97278280-460 Datasheet
78280-460
Current Part
09185606324
HARTINGIn Stock: 89609185606324 Datasheet
09185606324
MFR Recommended

Key Parameters

Parameter Value
Manufacturer Part Number 78280-460
Manufacturer Amphenol ICC (FCI)
Category Rectangular Connectors
Connector Type Header
Contact Type Male Pin
Number of Positions 60
Number of Rows 2
Pitch - Mating 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole
Termination Solder
Shrouding Shrouded - 4 Wall
Product Status Active
RoHS Status RoHS non-compliant

Substitute Part Grouping Explanation

Substitute parts for the 78280-460 are identified based on strict electrical and mechanical parameter alignment. The primary substitution criteria are:

  • Connector Type & Contact Configuration: Header with male pins
  • Position Count & Row Configuration: 60 positions in 2 rows
  • Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
  • Mounting & Termination: Through-hole solder termination
  • Shrouding Design: Shrouded 4-wall construction
  • Fastening Mechanism: Compatible fastening systems
  • Contact Material & Finish: Gold or equivalent mating surface finish
  • Insulation Material: Glass-filled polymer construction
  • Flammability Rating: UL94 V-0 compliance

The HARTING 09185606324 (SEK series) meets these core substitution parameters and is classified as a manufacturer-recommended equivalent.

Parameter Comparison

Parameter Amphenol ICC 78280-460 HARTING 09185606324
Connector Type Header Header
Contact Type Male Pin Male Pin
Number of Positions 60 60
Number of Rows 2 2
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole Through Hole
Termination Solder Solder
Shrouding Shrouded - 4 Wall Shrouded - 4 Wall
Contact Shape Square Square
Contact Finish - Mating Gold or Gold, GXT™ Gold
Contact Material Phosphor Bronze Copper Alloy
Insulation Material Polyester, Glass Filled Polybutylene Terephthalate (PBT), Glass Filled
Material Flammability Rating UL94 V-0 UL94 V-0
Product Status Active Active
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

The HARTING 09185606324 is a manufacturer-recommended substitute for the Amphenol ICC 78280-460. Both connectors maintain active product status and share identical core electrical and mechanical specifications for 60-position, 2.54mm pitch header applications.

The HARTING 09185606324 offers ROHS3 compliance and REACH unaffected status, providing regulatory advantages over the non-compliant 78280-460. Both parts maintain UL94 V-0 flammability ratings and unlimited moisture sensitivity levels, ensuring equivalent performance in standard through-hole PCB applications.

Contact material differs between the two parts (Phosphor Bronze versus Copper Alloy), and insulation material varies (Polyester versus PBT), though both use glass-filled polymers. Contact length specifications show minor variations within acceptable tolerances for standard interconnection applications. Operating temperature range is specified for the HARTING part (-55°C ~ 125°C) but not provided for the Amphenol part.

Selection between these parts should be based on regulatory compliance requirements, inventory availability, and specific application environmental conditions.

Frequently Asked Questions (FAQ)

Q: What makes the HARTING 09185606324 a valid substitute for the Amphenol ICC 78280-460?

A: Both connectors share identical core specifications: 60-position, 2-row header configuration with 0.100" (2.54mm) mating pitch and row spacing, through-hole solder termination, shrouded 4-wall design, square male pin contacts with gold mating finish, and UL94 V-0 flammability rating. These parameters define functional equivalence for board-to-cable/wire interconnection applications.

Q: Are there differences in contact material between these parts?

A: Yes. The Amphenol ICC 78280-460 uses Phosphor Bronze contacts, while the HARTING 09185606324 uses Copper Alloy contacts. Both materials provide suitable electrical conductivity and mechanical durability for standard connector applications.

Q: What is the difference in insulation material?

A: The Amphenol part uses glass-filled Polyester insulation, while the HARTING part uses glass-filled Polybutylene Terephthalate (PBT). Both materials meet UL94 V-0 flammability requirements and provide equivalent performance in standard PCB mounting applications.

Q: Does the HARTING part offer better regulatory compliance?

A: The HARTING 09185606324 is ROHS3 compliant and REACH unaffected, while the Amphenol ICC 78280-460 is RoHS non-compliant. Applications requiring regulatory compliance should specify the HARTING part.

Q: Are contact length specifications identical?

A: Contact length specifications show minor variations. The Amphenol part specifies 0.230" (5.84mm) mating contact length and 0.120" (3.05mm) post length, while the HARTING part specifies 0.240" (6.10mm) mating contact length and 0.114" (2.90mm) post length. These variations remain within acceptable tolerances for standard interconnection applications.

Q: What is the fastening mechanism difference?

A: The Amphenol ICC 78280-460 uses push-pull fastening, while the HARTING 09185606324 uses a latch holder fastening system. Both mechanisms provide secure mating for board-to-cable/wire connections.

Q: Are both parts available in active production?

A: Yes. Both the Amphenol ICC 78280-460 and HARTING 09185606324 maintain active product status with current inventory availability.

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