Equivalent & Substitute Parts for 78229-205HTLF

Part Overview

The 78229-205HTLF is a rectangular connector header manufactured by Amphenol ICC (FCI) in the BERGSTIK® II series. This through-hole vertical header connector features 5 positions at 0.100" (2.54mm) pitch and is designed for board-to-board applications. The connector is classified as Active product status with full RoHS compliance and MSL 1 rating, making it suitable for standard industrial and commercial electronic assemblies where component availability or supply chain flexibility is required.

Substiute Parts

78229-205HTLF

Amphenol ICC (FCI)In Stock: 122678229-205HTLF Datasheet

Current PartRFQ

826648-5

TE Connectivity AMP ConnectorsIn Stock: 777826648-5 Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

The substitute part 826648-5 (TE Connectivity AMP Connectors, AMPMODU Mod II series) qualifies as an equivalent based on the following critical parameters:

• Pitch Compatibility: Both parts maintain 0.100" (2.54mm) mating pitch, ensuring mechanical and electrical interchangeability at the contact interface
• Position Count: Both feature 5 positions in a single row configuration
• Contact Type: Both use male pin contacts with square contact geometry
• Mounting Method: Both are through-hole mounted connectors
• Electrical Compliance: Both are RoHS compliant with MSL 1 rating
• Flammability Standard: Both meet UL94 V-0 material flammability requirements
• Board-to-Board Application: Both support board-to-board interconnection style

The 826648-5 substitute differs in connector series designation (AMPMODU Mod II vs. BERGSTIK® II), insulation material composition (PBT vs. PCT), and specific contact dimensions, but these variations remain within acceptable tolerance ranges for standard rectangular connector applications.

Parameter Comparison

Engineering Selection Recommendations

Both the 78229-205HTLF and 826648-5 maintain Active product status with full RoHS compliance and MSL 1 rating. Selection between these parts should be based on:

• Supply Chain Availability: Choose based on current inventory levels and lead time requirements from respective manufacturers
• Mechanical Fit: Verify PCB footprint compatibility, as insulation height differs by 0.010" (0.25mm) and overall contact length differs by 0.013" (0.33mm)
• Termination Requirements: The main part supports both press-fit and solder termination, while the substitute supports solder termination only
• Connector Series Compatibility: Confirm that mating connectors or cable assemblies are compatible with the selected header series
• Environmental Specifications: The substitute provides documented operating temperature range (-65°C ~ 105°C) and current rating (5A), while the main part does not specify these parameters

Frequently Asked Questions (FAQ)

Q: Can 826648-5 be used as a direct replacement for 78229-205HTLF?

A: Yes, for applications requiring 5-position, 0.100" pitch through-hole header connectors with board-to-board connectivity. Both parts share identical pitch, position count, contact type, and mounting method. Verify PCB layout compatibility due to minor dimensional variations in insulation height and overall contact length.

Q: What are the key differences between these two connector headers?

A: The primary differences are manufacturer series designation (BERGSTIK® II vs. AMPMODU Mod II), insulation material (PCT glass-filled vs. PBT), contact material (phosphor bronze vs. brass), and termination options. The 78229-205HTLF supports press-fit termination in addition to solder, while 826648-5 supports solder termination only. The 826648-5 provides documented operating temperature and current specifications.

Q: Are there packaging differences between these parts?

A: Yes. The 78229-205HTLF is supplied in Tube packaging, while 826648-5 is supplied in Bulk packaging. Confirm packaging requirements for your assembly process and inventory management procedures.

Q: Do both parts meet the same compliance standards?

A: Yes. Both parts are RoHS compliant, carry UL94 V-0 material flammability rating, and have MSL 1 (Unlimited) moisture sensitivity level. Both are classified as Active products.

Q: What should I verify before switching from 78229-205HTLF to 826648-5?

A: Verify mating connector compatibility with the selected header series, confirm PCB footprint accommodation for the 0.010" insulation height difference, and ensure the solder-only termination method meets your assembly requirements if press-fit capability is needed.