Amphenol ICC 77319-803-20 Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 77319-803-20 is a through-hole, right-angle rectangular connector header with 20 positions at 0.100" (2.54mm) pitch, designed for board-to-board applications. This component is classified as obsolete, making identification of functionally equivalent alternatives essential for ongoing production support and design continuity. The BERGSTIK® series header features unshrouded, breakaway male pin contacts with gold-plated mating surfaces and solder termination.

Substiute Parts

77319-803-20
Amphenol ICC (FCI)In Stock: 83577319-803-20 Datasheet
77319-803-20
Current Part
77319-803-20LF
Amphenol ICC (FCI)In Stock: 95877319-803-20LF Datasheet
77319-803-20LF
Direct
2320-5221-TG
3MIn Stock: 10462320-5221-TG Datasheet
2320-5221-TG
MFR Recommended

Key Parameters

Parameter Value
Connector Type Header, Breakaway
Contact Type Male Pin
Pitch - Mating 0.100" (2.54mm)
Number of Positions 20
Number of Rows 2
Row Spacing - Mating 0.100" (2.54mm)
Mounting Type Through Hole, Right Angle
Termination Solder
Contact Finish - Mating Gold, GXT™
Contact Material Phosphor Bronze
Insulation Material Thermoplastic
Material Flammability Rating UL94 V-0
Insulation Color Black
Moisture Sensitivity Level (MSL) 1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 77319-803-20 is determined by strict alignment with the following core parameters:

  • Connector type: Header with breakaway capability
  • Contact configuration: Male pin, 20 positions in 2 rows
  • Pitch specification: 0.100" (2.54mm) mating pitch and row spacing
  • Mounting method: Through-hole, right-angle orientation
  • Termination: Solder connection
  • Contact finish (mating surface): Gold plating
  • Insulation material: Thermoplastic composition
  • Flammability compliance: UL94 V-0 rating

Substitute parts must maintain these electrical and mechanical parameters to ensure form, fit, and functional compatibility in existing board designs and assembly processes.

Parameter Comparison

Parameter 77319-803-20 (Main) 77319-803-20LF (Direct) 2320-5221-TG (MFR Recommended)
Manufacturer Amphenol ICC (FCI) Amphenol ICC (FCI) 3M
Series BERGSTIK® BERGSTIK® 2300
Product Status Obsolete Active Active
Connector Type Header, Breakaway Header, Breakaway Header
Contact Type Male Pin Male Pin Male Pin
Pitch - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Number of Positions 20 20 20
Number of Rows 2 2 2
Row Spacing - Mating 0.100" (2.54mm) 0.100" (2.54mm) 0.100" (2.54mm)
Mounting Type Through Hole, Right Angle Through Hole, Right Angle Through Hole, Right Angle
Termination Solder Solder Solder
Contact Length - Mating 0.318" (8.08mm) 0.318" (8.08mm) 0.318" (8.08mm)
Contact Length - Post 0.115" (2.92mm) 0.115" (2.92mm) 0.110" (2.79mm)
Insulation Height 0.248" (6.30mm) 0.248" (6.30mm) 0.242" (6.14mm)
Contact Shape Square Square Square
Contact Finish - Mating Gold, GXT™ Gold, GXT™ Gold
Contact Material Phosphor Bronze Phosphor Bronze Copper Alloy
Insulation Material Thermoplastic Thermoplastic Thermoplastic, Glass Filled
Material Flammability Rating UL94 V-0 UL94 V-0 UL94 V-0
Insulation Color Black Black Black
RoHS Status RoHS non-compliant RoHS Compliant RoHS non-compliant
Moisture Sensitivity Level (MSL) 1 (Unlimited) 1 (Unlimited) 1 (Unlimited)
ECCN EAR99 EAR99 EAR99
HTSUS 8536.69.4040 8536.69.4040 8536.69.4040

Engineering Selection Recommendations

77319-803-20LF (Direct Amphenol ICC Substitute)

The 77319-803-20LF is the primary equivalent for the obsolete 77319-803-20. Both components share identical mechanical and electrical specifications, including pitch, position count, contact geometry, and mating surface finish. The 77319-803-20LF maintains active product status and is available in bulk packaging. The primary distinction is RoHS compliance: the 77319-803-20LF is RoHS compliant, while the original part is non-compliant. This substitution is direct for applications where RoHS compliance is required or preferred.

2320-5221-TG (3M Alternative)

The 3M 2320-5221-TG provides functional equivalence with minor dimensional variations. Contact post length differs by 0.005" (0.13mm) and insulation height by 0.006" (0.16mm), which remain within typical PCB design tolerances for through-hole applications. The 2320-5221-TG uses glass-filled thermoplastic insulation and copper alloy contacts instead of phosphor bronze. This part is active and available in higher inventory. Selection of this alternative is appropriate when 3M component standardization is preferred or when the dimensional variations are acceptable for the application.

Frequently Asked Questions (FAQ)

Q: Can the 77319-803-20LF directly replace the obsolete 77319-803-20 without PCB modification?

A: Yes. The 77319-803-20LF maintains identical pitch (0.100"), position count (20), row spacing (0.100"), contact length (0.318" mating), and insulation height (0.248"). No PCB footprint changes are required.

Q: What is the significance of the "LF" suffix in 77319-803-20LF?

A: The "LF" designation indicates lead-free compliance and RoHS compliance status. The original 77319-803-20 contains lead-based finishes; the 77319-803-20LF uses lead-free post finishes while maintaining the same mating surface gold plating.

Q: Are there dimensional differences between the Amphenol ICC and 3M alternatives?

A: Yes. The 3M 2320-5221-TG has a contact post length of 0.110" (2.79mm) versus 0.115" (2.92mm) for the Amphenol parts, and insulation height of 0.242" (6.14mm) versus 0.248" (6.30mm). These differences are minor and typically accommodated by standard PCB design tolerances for through-hole connectors.

Q: Which substitute should be selected for new designs?

A: For new designs requiring Amphenol ICC compatibility, use 77319-803-20LF. For designs open to multi-source qualification, the 3M 2320-5221-TG is a viable alternative with active product status and higher inventory availability.

Q: What is the packaging difference between the main part and substitutes?

A: The original 77319-803-20 packaging is not specified. The 77319-803-20LF is supplied in bulk packaging. The 3M 2320-5221-TG packaging is not specified. Confirm packaging requirements with your procurement department.

Q: Are operating temperature ranges specified for these connectors?

A: The original 77319-803-20 does not specify an operating temperature range. The 77319-803-20LF operates from -65°C to 130°C. The 3M 2320-5221-TG operates from -55°C to 105°C. Verify temperature requirements for your application.

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