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Amphenol ICC 75869-107 Rectangular Connector Header – Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 75869-107 is a vertical rectangular connector header featuring 40 positions at 2.54mm pitch, designed for through-hole board-to-cable/wire applications. This component is classified as obsolete, with 696 units currently in stock. Due to its discontinued status, identifying functionally equivalent active alternatives is essential for ongoing design support and procurement continuity. The substitute parts listed maintain the core electrical and mechanical specifications required for direct replacement in existing circuit designs.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 40 |
| Number of Rows | 2 |
| Pitch – Mating | 0.100" (2.54mm) |
| Row Spacing – Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shrouding | Shrouded – 4 Wall |
| Contact Shape | Square |
| Contact Material | Phosphor Bronze |
| Insulation Material | Thermoplastic, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Blue |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution eligibility for the 75869-107 is determined by strict alignment with the following core parameters:
- Connector Type & Contact Configuration: Header with male pins, 40 positions, 2 rows
- Pitch Specifications: 0.100" (2.54mm) mating pitch and row spacing
- Mounting & Termination: Through-hole solder termination
- Shrouding & Mechanical Form: Shrouded 4-wall construction with square contacts
- Electrical & Environmental Compliance: UL94 V-0 flammability rating, MSL 1
Substitute parts are grouped into two categories:
Category 1: Direct Amphenol ICC Substitutes The 75869-107LF represents the active production equivalent from the same manufacturer, differing only in RoHS compliance status and post-contact finish specifications.
Category 2: Cross-Manufacturer Alternatives HARTING SEK series (09185405322, 09185405324, 09185406322, 09185406324, 09185407322, 09185407324, 09195406324) and TE Connectivity AMP-Latch (1-1761681-3) provide functional equivalence with variations in fastening type, contact length, insulation material, and operating temperature range. These alternatives maintain the critical 40-position, 2.54mm pitch, through-hole solder configuration.
Non-Equivalent Part: The HARTING 09195506904 features 50 positions and is excluded from direct substitution despite matching pitch and mounting specifications.
Parameter Comparison
| Parameter | 75869-107 (Main) | 75869-107LF | 09185405322 | 09185405324 | 09185406322 | 09185406324 | 09185407322 | 09185407324 | 09195406324 | 1-1761681-3 |
|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | Amphenol ICC | HARTING | HARTING | HARTING | HARTING | HARTING | HARTING | HARTING | TE Connectivity |
| Connector Type | Header | Header | Header | Header | Header | Header | Header | Header | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 | 40 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch – Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing – Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shrouding | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall | Shrouded – 4 Wall |
| Contact Shape | Square | Square | Square | Square | Square | Square | Square | Square | Square | Square |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy | Phosphor Bronze |
| Insulation Material | Thermoplastic, Glass Filled | Thermoplastic, Glass Filled | PBT, Glass Filled | PBT, Glass Filled | PBT, Glass Filled | PBT, Glass Filled | PBT, Glass Filled | PBT, Glass Filled | PCT, Glass Filled | PCT |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Blue | Blue | Gray | Gray | Gray | Gray | Gray | Gray | Beige | Black |
| Operating Temperature | Not specified | Not specified | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -65°C ~ 105°C |
| RoHS Status | RoHS non-compliant | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant |
| MSL | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
Primary Recommendation: 75869-107LF (Amphenol ICC)
The 75869-107LF is the direct active production equivalent from the original manufacturer. It maintains identical mechanical and electrical specifications while providing RoHS compliance and improved post-contact finish (tin plating at 78.7µin / 2.00µm). This part is the preferred choice for designs requiring minimal qualification effort and maximum compatibility assurance.
Secondary Recommendations: HARTING SEK Series (09185405322, 09185405324, 09185406322, 09185406324, 09185407322, 09185407324)
These HARTING alternatives provide full functional equivalence with the following considerations:
- All maintain 40-position, 2.54mm pitch, through-hole solder configuration
- ROHS3 compliance and active product status
- Operating temperature range of -55°C to 125°C (exceeds unspecified original range)
- Fastening type differs (Latch Holder vs. Push-Pull), requiring mechanical compatibility verification
- Contact length variations (0.114" to 0.177" post length) may affect PCB stack-up; verify board thickness tolerance
- Insulation material transitions from thermoplastic to PBT or PCT, both UL94 V-0 rated
Tertiary Recommendation: HARTING 09195406324 (PCT Insulation)
This variant offers the same core specifications as the SEK series with polycyclohexylenedimethylene terephthalate (PCT) insulation and beige color coding. Selection depends on thermal environment and material compatibility requirements.
Alternative Recommendation: TE Connectivity 1-1761681-3 (AMP-Latch Series)
This part provides functional equivalence with phosphor bronze contacts matching the original material specification. Operating temperature range (-65°C to 105°C) and electrical ratings (1A per contact, 250VAC) are explicitly defined. The AMP-Latch fastening mechanism differs from the original Push-Pull design; mechanical compatibility must be confirmed before deployment.
Non-Equivalent Part: HARTING 09195506904
This 50-position connector does not qualify as a substitute despite matching pitch and mounting specifications. The increased position count fundamentally alters the electrical and mechanical interface, making it unsuitable for direct replacement in designs specified for 40-position headers.
Frequently Asked Questions (FAQ)
Q: Can the 75869-107LF be used as a direct drop-in replacement for the 75869-107?
A: Yes. The 75869-107LF maintains identical pitch (0.100" / 2.54mm), position count (40), row configuration (2 rows), mounting type (through-hole), and termination method (solder). The primary differences are RoHS compliance status and post-contact finish specification, which do not affect mechanical or electrical compatibility in standard applications.
Q: What is the key difference between the Amphenol ICC and HARTING substitute options?
A: The Amphenol ICC 75869-107LF is the direct manufacturer equivalent with minimal specification variance. HARTING SEK series alternatives (09185405322 through 09185407324) introduce variations in fastening type (Latch Holder vs. Push-Pull), contact length, and insulation material (PBT vs. thermoplastic). These differences require mechanical compatibility assessment but do not affect electrical performance for standard 2.54mm pitch applications.
Q: Does contact length variation between substitute parts affect PCB design?
A: Yes. The original 75869-107 specifies 0.120" (3.05mm) post length. HARTING alternatives vary between 0.114" (2.90mm) and 0.177" (4.50mm). Shorter post lengths reduce solder joint depth, while longer posts increase stack-up height. PCB design must accommodate these variations through hole depth and via placement adjustments.
Q: Are all substitute parts RoHS compliant?
A: No. The original 75869-107 is RoHS non-compliant. The 75869-107LF is RoHS Compliant. All HARTING SEK series parts (09185405322, 09185405324, 09185406322, 09185406324, 09185407322, 09185407324, 09195406324) and TE Connectivity 1-1761681-3 are ROHS3 or RoHS Compliant. Regulatory requirements must be confirmed before part selection.
Q: What is the significance of fastening type differences (Push-Pull vs. Latch Holder)?
A: Fastening type determines mating force and mechanical retention method. The original 75869-107 uses Push-Pull fastening. HARTING alternatives employ Latch Holder or Latch Lock/Eject Hooks mechanisms. These differences affect connector engagement/disengagement procedures and may require cable assembly redesign. Mechanical compatibility with mating connectors must be verified.
Q: Can the HARTING 09195506904 (50-position) be used if only 40 positions are populated?
A: No. The 09195506904 is a 50-position connector with different overall dimensions and electrical interface. Using only 40 of 50 positions does not provide functional equivalence to a 40-position design. The connector footprint, shrouding geometry, and mating interface are fundamentally different and incompatible with 40-position specifications.
Q: What packaging options are available for substitute parts?
A: The 75869-107LF is supplied in Tube packaging. HARTING SEK series parts are available in Bulk or Tray packaging depending on part number suffix. TE Connectivity 1-1761681-3 is supplied in Bulk packaging. Packaging selection affects inventory management and handling procedures but does not alter electrical or mechanical specifications.
Q: Are operating temperature ranges critical for substitution?
A: The original 75869-107 does not specify an operating temperature range. HARTING alternatives specify -55°C to 125°C, and TE Connectivity specifies -65°C to 105°C. If the application operates within these ranges, substitution is acceptable. If the original design relied on an undocumented extended temperature capability, substitute part temperature ratings must be confirmed against actual application requirements.
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