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Amphenol ICC 75160-813-36 Rectangular Connector Header — Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 75160-813-36 is a vertical through-hole rectangular connector header with 36 positions at 0.100" (2.54mm) pitch. This BERGSTIK® series component features male pins with gold-plated mating contacts and phosphor bronze construction. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 36 |
| Pitch - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Solder |
| Contact Finish - Mating | Gold, GXT™ |
| Contact Material | Phosphor Bronze |
| Insulation Material | Thermoplastic |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS non-compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution for the 75160-813-36 is determined by strict alignment of the following electrical and mechanical parameters:
- Connector Type & Contact Configuration: Header with male pins
- Position Count & Pitch: 36 positions at 0.100" (2.54mm) mating pitch
- Mounting & Termination: Through-hole solder termination
- Contact Material & Finish: Phosphor bronze with gold mating surface
- Insulation Material & Flammability: Thermoplastic or equivalent with UL94 V-0 rating
- Style: Board to board or board to cable compatibility
Substitute parts are grouped into two categories:
Category A — Direct Amphenol ICC Equivalent: 75160-813-36LF maintains identical mechanical and electrical specifications with active product status and RoHS compliance.
Category B — Cross-Manufacturer Alternatives: Parts from Mill-Max Manufacturing, Samtec, and Sullins Connector Solutions meet core functional requirements (36-position, 2.54mm pitch, through-hole solder header) with variations in contact geometry, insulation material, and compliance certifications.
Parameter Comparison
| Part Number | Manufacturer | Connector Type | Positions | Pitch | Contact Material | Contact Finish - Mating | Insulation Material | Flammability | RoHS Status | Product Status |
|---|---|---|---|---|---|---|---|---|---|---|
| 75160-813-36 | Amphenol ICC | Header | 36 | 0.100" | Phosphor Bronze | Gold, GXT™ | Thermoplastic | UL94 V-0 | Non-compliant | Obsolete |
| 75160-813-36LF | Amphenol ICC | Header | 36 | 0.100" | Phosphor Bronze | Gold, GXT™ | Thermoplastic | UL94 V-0 | Compliant | Active |
| 800-10-036-10-002000 | Mill-Max Manufacturing | Header | 36 | 0.100" | Brass Alloy | Gold | PCT | — | ROHS3 Compliant | Active |
| HTSW-136-26-TM-S | Samtec Inc. | Header | 36 | 0.100" | Phosphor Bronze | Tin | LCP | UL94 V-0 | ROHS3 Compliant | Active |
| PBC36SAAN | Sullins Connector Solutions | Header, Breakaway | 36 | 0.100" | Phosphor Bronze | Gold | PBT | UL94 V-0 | ROHS3 Compliant | Active |
| PBC36SABN | Sullins Connector Solutions | Header, Breakaway | 36 | 0.100" | Phosphor Bronze | Gold | PBT | UL94 V-0 | ROHS3 Compliant | Active |
| PEC36SAAN | Sullins Connector Solutions | Header, Breakaway | 36 | 0.100" | Phosphor Bronze | Tin | PBT | UL94 V-0 | ROHS3 Compliant | Active |
| PEC36SABN | Sullins Connector Solutions | Header, Breakaway | 36 | 0.100" | Phosphor Bronze | Tin | PBT | UL94 V-0 | ROHS3 Compliant | Active |
| PGC36SAAN | Sullins Connector Solutions | Header | 36 | 0.100" | Copper Alloy | Gold | Thermoplastic, Polyester | UL94 V-0 | ROHS3 Compliant | Active |
| TSW-136-07-F-S | Samtec Inc. | Header | 36 | 0.100" | Phosphor Bronze | Gold | PBT | UL94 V-0 | ROHS3 Compliant | Active |
| TSW-136-07-G-S | Samtec Inc. | Header | 36 | 0.100" | Phosphor Bronze | Gold | PBT | UL94 V-0 | ROHS3 Compliant | Active |
Engineering Selection Recommendations
Primary Substitute — Amphenol ICC 75160-813-36LF
The 75160-813-36LF is the direct equivalent of the obsolete 75160-813-36. It maintains identical mechanical and electrical specifications while offering active product status and RoHS compliance. This part is the preferred choice for direct replacement in existing designs.
Secondary Substitutes — Active Alternatives
For designs requiring RoHS3 compliance or where Amphenol ICC supply is constrained, the following parts provide functional equivalence:
- Samtec TSW-136-07-G-S and TSW-136-07-F-S: Phosphor bronze construction with gold mating finish, PBT insulation, UL94 V-0 rated, operating temperature -55°C to 125°C.
- Sullins PBC36SAAN and PBC36SABN: Phosphor bronze with gold mating finish, PBT insulation, breakaway configuration, operating temperature -65°C to 125°C.
- Sullins PEC36SAAN and PEC36SABN: Phosphor bronze with tin mating finish, PBT insulation, breakaway configuration, operating temperature -65°C to 125°C.
- Sullins PGC36SAAN: Copper alloy with gold finish, thermoplastic polyester insulation, UL94 V-0 rated.
- Mill-Max 800-10-036-10-002000: Brass alloy construction with gold finish, PCT insulation, ROHS3 compliant.
All secondary substitutes maintain 36-position, 0.100" pitch through-hole solder termination and UL94 V-0 flammability rating.
Frequently Asked Questions (FAQ)
Q: Can the 75160-813-36LF be used as a direct replacement for the obsolete 75160-813-36?
A: Yes. The 75160-813-36LF is mechanically and electrically identical to the 75160-813-36, with the addition of RoHS compliance and active product status. No design changes are required.
Q: What is the primary difference between Samtec TSW and Sullins PBC/PEC series headers?
A: The TSW series uses Polybutylene Terephthalate (PBT) insulation with operating temperature range -55°C to 125°C. The Sullins PBC and PEC series also use PBT insulation but extend the operating temperature range to -65°C to 125°C. Contact finish differs: TSW-136-07-G-S features gold on both mating and post surfaces, while PEC series uses tin finish on both surfaces.
Q: Are breakaway headers (Sullins PBC/PEC) compatible with non-breakaway designs?
A: Breakaway headers maintain the same 0.100" pitch and 36-position configuration as non-breakaway types. Mechanical compatibility depends on PCB layout and connector housing design. Verify that the breakaway feature does not interfere with the intended application.
Q: What is the significance of contact finish thickness specifications?
A: Contact finish thickness affects durability and mating cycle life. The 75160-813-36 specifies 15.0µin (0.38µm) gold thickness on mating contacts. Samtec TSW-136-07-F-S provides 3.00µin (0.076µm), while TSW-136-07-G-S provides 10.0µin (0.25µm). Thicker finishes generally provide longer service life in high-cycle applications.
Q: Which substitute offers the widest operating temperature range?
A: Sullins PBC36SAAN, PBC36SABN, PEC36SAAN, and PEC36SABN all operate from -65°C to 125°C, providing the widest temperature range among the listed substitutes.
Q: Is RoHS compliance mandatory for all substitute selections?
A: RoHS compliance is determined by application requirements and regional regulations. The original 75160-813-36 is RoHS non-compliant. All listed substitutes except the 75160-813-36 are RoHS3 compliant, making them suitable for applications requiring RoHS certification.
Q: What insulation materials are available among the substitutes?
A: Thermoplastic (75160-813-36LF, PGC36SAAN), Polybutylene Terephthalate — PBT (TSW series, PBC/PEC series), Liquid Crystal Polymer — LCP (HTSW-136-26-TM-S), and Polycyclohexylenedimethylene Terephthalate — PCT (Mill-Max 800-10-036-10-002000). Material selection affects mechanical strength, thermal stability, and chemical resistance.
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