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Amphenol ICC 75160-801-02 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 75160-801-02 is a rectangular connector header with vertical orientation, 2 positions, and 0.100" (2.54mm) pitch. This through-hole component features male pins with gold-plated mating contacts and is designed for board-to-board applications. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Finish - Mating | Gold, GXT™ |
| Insulation Material | Thermoplastic |
| Operating Temperature | -65°C ~ 130°C |
| Current Rating | 5A |
| Voltage Rating | 110V |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution for the 75160-801-02 is determined by the following critical parameters:
- Connector Type & Contact Configuration: Header with male pins, 2 positions, single row
- Pitch Specification: 0.100" (2.54mm) mating pitch
- Mounting & Termination: Through-hole solder termination
- Electrical Performance: Current and voltage ratings compatible with 5A / 110V minimum
- Physical Compatibility: Board-to-board or board-to-cable style with push-pull fastening
- Contact Finish: Gold-plated mating surface for corrosion resistance
Substitute parts must match these core parameters. Variations in contact length, insulation height, contact material composition, and post finish are acceptable provided the mating interface remains compatible with standard 2.54mm pitch receptacles.
Parameter Comparison
| Parameter | 75160-801-02 (Main) | 0423752486 (Molex) | 800-10-002-10-001000 (Mill-Max) | HTS-102-T-AA (Samtec) | MTLW-102-07-G-S-230 (Samtec) | MTLW-102-07-L-S-250 (Samtec) | MTLW-102-23-G-S-270 (Samtec) | PH1-230/120-021 (On Shore) | TS-102-G-A-1 (Samtec) | TS-102-G-AA (Samtec) |
|---|---|---|---|---|---|---|---|---|---|---|
| Connector Type | Header | Header, Breakaway | Header | Header | Header | Header | Header | Header, Breakaway | Header | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold, GXT™ | Gold | Gold | Tin | Gold | Gold | Gold | Gold | Gold | Gold |
| Insulation Material | Thermoplastic | Polyamide (PA), Nylon, Glass Filled | Polycyclohexylenedimethylene Terephthalate (PCT) | Not specified | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Liquid Crystal Polymer (LCP) | Polyamide (PA6T), Nylon 6T | Not specified | Not specified |
| Operating Temperature | -65°C ~ 130°C | Not specified | Not specified | Not specified | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -25°C ~ 85°C | Not specified | Not specified |
| Current Rating (Amps) | 5A | Not specified | Not specified | Not specified | 5.2A per Contact | 5.2A per Contact | 5.2A per Contact | 3A | Not specified | Not specified |
| Voltage Rating | 110V | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified | 250V | Not specified | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Not specified | Not specified | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not specified | Not specified |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
All listed substitute parts are active products with current manufacturing support, addressing the obsolescence of the 75160-801-02. Selection among substitutes depends on specific application requirements:
RoHS Compliance Requirement: All substitute parts listed are RoHS3 compliant, whereas the original 75160-801-02 is RoHS non-compliant. For applications requiring RoHS compliance, any substitute part is suitable.
Temperature Range: The original part operates from -65°C to 130°C. The Samtec MTLW series (MTLW-102-07-G-S-230, MTLW-102-07-L-S-250, MTLW-102-23-G-S-270) maintains a -55°C to 125°C range, which covers most industrial applications. The On Shore PH1-230/120-021 operates from -25°C to 85°C, suitable for general-purpose and consumer applications. The Molex 0423752486 and Samtec TS series do not specify operating temperature limits.
Current Rating: The original part is rated for 5A. The Samtec MTLW series provides 5.2A per contact, exceeding the original specification. The On Shore PH1-230/120-021 is rated for 3A, which is lower and suitable only for lower-current applications.
Contact Finish: Most substitutes feature gold-plated mating contacts matching the original. The Samtec HTS-102-T-AA uses tin finish, which is acceptable for general-purpose applications but offers less corrosion resistance than gold.
Insulation Material Variations: Substitutes employ different insulation materials (polyamide, PCT, LCP) compared to the original thermoplastic. All materials listed meet UL94 V-0 flammability requirements where specified.
Frequently Asked Questions (FAQ)
Q: Can I use any of these substitute parts as a direct replacement for the 75160-801-02?
A: Yes, all listed parts are mechanically and electrically compatible as direct replacements. They share the same 2-position, 0.100" (2.54mm) pitch header configuration with male pins, through-hole solder termination, and push-pull fastening. Mating with standard 2.54mm pitch receptacles is assured.
Q: What is the primary reason for substitution?
A: The 75160-801-02 is classified as obsolete. Active substitute parts ensure continued availability, manufacturing support, and compliance with current regulatory standards, particularly RoHS3 compliance.
Q: Does contact finish affect compatibility?
A: Contact finish does not affect mechanical or electrical compatibility with standard 2.54mm pitch receptacles. Gold-plated contacts (most substitutes) provide superior corrosion resistance compared to tin finish (HTS-102-T-AA). For applications in corrosive environments or requiring long-term reliability, gold-plated options are preferred.
Q: Are there temperature limitations I should consider?
A: The original part operates from -65°C to 130°C. Most substitutes operate within -55°C to 125°C, which is suitable for industrial applications. The On Shore PH1-230/120-021 operates from -25°C to 85°C and is limited to general-purpose and consumer applications. Verify your application's temperature requirements before selection.
Q: What is the difference between the Samtec MTLW variants?
A: The MTLW-102-07-G-S-230, MTLW-102-07-L-S-250, and MTLW-102-23-G-S-270 differ in contact length and post finish. The "230," "250," and "270" designations indicate mating contact lengths of 0.230", 0.250", and 0.270" respectively. The "G" and "L" designations indicate gold and tin post finishes. All three are electrically and mechanically compatible with the original part and standard receptacles.
Q: Is RoHS compliance mandatory for my application?
A: RoHS3 compliance is mandatory for products sold in the European Union and many other markets. All substitute parts listed are RoHS3 compliant, whereas the original 75160-801-02 is not. If your application or market requires RoHS compliance, any substitute part is suitable.
Q: Can I mix and match different substitute parts in the same design?
A: Yes. All substitute parts are mechanically and electrically interchangeable. However, for consistency in procurement, manufacturing, and inventory management, using a single part number across a design is recommended.
Q: What is the current rating difference between the original and substitutes?
A: The original 75160-801-02 is rated for 5A. Most substitutes meet or exceed this rating. The Samtec MTLW series provides 5.2A per contact. The On Shore PH1-230/120-021 is rated for 3A, which is lower. For applications requiring 5A or higher current, avoid the On Shore part.
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