Amphenol ICC 75160-196-08LF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 75160-196-08LF is an 8-position rectangular connector header with 0.100" (2.54mm) pitch, designed for through-hole mounting and board-to-board applications. This part operates across the temperature range of -65°C to 130°C and features gold-plated square contacts with phosphor bronze material. The product is currently obsolete, making equivalent and substitute parts necessary for ongoing design support and production continuity.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	8
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Style	Board to Board
Shrouding	Unshrouded
Contact Finish - Mating	Gold
Material Flammability Rating	UL94 V-0
Operating Temperature	-65°C ~ 130°C
Current Rating	5A
Voltage Rating	110V

Substitute Part Grouping Explanation

Substitution eligibility for the 75160-196-08LF is determined by the following critical parameters:

Connector Type: Header
Contact Type: Male Pin
Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 8
Number of Rows: 1
Mounting Type: Through Hole
Termination: Solder
Style: Board to Board
Shrouding: Unshrouded
Contact Finish - Mating: Gold
Material Flammability Rating: UL94 V-0

Substitute parts must match all critical parameters. Secondary parameters such as contact shape (square vs. circular), contact material composition, insulation material type, and specific contact length dimensions may vary while maintaining functional compatibility. Parts with active product status are preferred for long-term availability.

Parameter Comparison

Manufacturer Part Number	Manufacturer	Series	Product Status	Connector Type	Contact Type	Pitch (mm)	Positions	Rows	Mounting	Termination	Style	Shrouding	Contact Finish	Flammability	Operating Temp	Current (A)	Voltage (V)	RoHS Status
75160-196-08LF	Amphenol ICC (FCI)	BERGSTIK®	Obsolete	Header	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board	Unshrouded	Gold, GXT™	UL94 V-0	-65 to 130	5	110	Not Listed
0022285086	Molex	KK254, 42375	Active	Header, Breakaway	Male Pin	2.54	8	1	Through Hole	Kinked Pin, Solder	Board to Board or Cable	Unshrouded	Gold	UL94 V-0	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
0050291620	Molex	KK254, 42375	Active	Header, Breakaway	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board or Cable	Unshrouded	Gold	UL94 V-0	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
350-10-108-00-006000	Mill-Max Manufacturing Corp.	350	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board	Unshrouded	Gold	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
68002-208HLF	Amphenol ICC (FCI)	BERGSTIK® II	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board	Unshrouded	Gold or Gold, GXT™	UL94 V-0	-65 to 130	3	Not Listed	RoHS Compliant
800-10-008-10-001000	Mill-Max Manufacturing Corp.	800	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board	Unshrouded	Gold	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
800-10-008-10-002000	Mill-Max Manufacturing Corp.	800	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Board to Board	Unshrouded	Gold	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
TS-108-G-A-1	Samtec Inc.	TS	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Not Listed	Not Listed	Gold	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
TS-108-G-AA	Samtec Inc.	TS	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Not Listed	Not Listed	Gold	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant
TS-108-T-A-2	Samtec Inc.	TS	Active	Header	Male Pin	2.54	8	1	Through Hole	Solder	Not Listed	Not Listed	Tin	Not Listed	Not Listed	Not Listed	Not Listed	ROHS3 Compliant

Engineering Selection Recommendations

All listed substitute parts maintain the core functional parameters required for direct replacement: 8-position, 0.100" pitch, through-hole solder termination, and male pin configuration. The following factors apply to selection:

Product Status: The original 75160-196-08LF is obsolete. All substitute parts listed carry active product status, ensuring ongoing availability and manufacturing support.

Compliance: The 75160-196-08LF and 68002-208HLF both meet UL94 V-0 flammability requirements. Molex parts (0022285086, 0050291620) and Mill-Max parts (350-10-108-00-006000, 800-10-008-10-001000, 800-10-008-10-002000) are ROHS3 compliant. Samtec parts (TS-108-G-A-1, TS-108-G-AA, TS-108-T-A-2) are ROHS3 compliant with REACH affected status noted for TS-108-G-AA.

Temperature Rating: The original part operates from -65°C to 130°C. The Amphenol ICC 68002-208HLF maintains this same temperature range. Other substitute parts do not list operating temperature specifications in the provided data.

Current and Voltage: The original part is rated for 5A at 110V. The Amphenol ICC 68002-208HLF is rated for 3A, which represents a reduced current capacity. Other substitute parts do not list current or voltage ratings in the provided data.

Contact Finish: All substitute parts feature gold-plated mating contacts, matching the original specification. The Samtec TS-108-T-A-2 uses tin finish instead of gold.

Frequently Asked Questions (FAQ)

Q: Can I use a substitute part with a different contact shape (circular vs. square)?

A: Contact shape differences (circular vs. square) do not prevent functional substitution. Both geometries maintain the 0.100" pitch and 8-position configuration. Circular contacts in Mill-Max and Samtec parts provide equivalent electrical performance for board-to-board applications.

Q: What is the difference between the Molex 0022285086 and 0050291620?

A: Both are Molex KK254 series 8-position headers with 0.100" pitch and gold plating. The primary difference is termination style: 0022285086 features kinked pins with solder termination, while 0050291620 uses solder termination only. Contact length dimensions also differ slightly (0.240" mating length for both, but post lengths of 0.135" vs. 0.125" respectively).

Q: Is the Amphenol ICC 68002-208HLF a direct replacement for the 75160-196-08LF?

A: The 68002-208HLF is from the same manufacturer (Amphenol ICC) and shares the same pitch, position count, mounting type, and temperature range. It is the BERGSTIK® II series successor to the original BERGSTIK® series. The current rating differs (3A vs. 5A), which must be evaluated against application requirements.

Q: Why do some substitute parts not list operating temperature or current ratings?

A: The provided data reflects manufacturer specifications as documented. Parts without listed ratings may have different specification formats or may be suitable for general-purpose applications where these parameters are not critical constraints.

Q: Can I use the Samtec TS-108-T-A-2 with tin finish instead of gold?

A: The TS-108-T-A-2 features tin contact finish rather than gold. This represents a material change that may affect solderability and long-term reliability in specific environments. Gold-finished alternatives are available if tin finish is not acceptable for the application.

Q: Are all substitute parts RoHS compliant?

A: All listed substitute parts carry RoHS3 compliance status. The original 75160-196-08LF does not list RoHS status in the provided data. The Samtec TS-108-G-AA is noted as REACH Affected, while other parts are REACH Unaffected or do not list REACH status.

Q: What packaging options are available for these substitute parts?

A: Packaging varies by manufacturer. Molex parts are supplied in bulk packaging. Mill-Max parts are supplied in bulk. Amphenol ICC 68002-208HLF is supplied in bag packaging. Samtec parts are supplied in tube packaging. Packaging selection may affect procurement and handling procedures.

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