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Amphenol ICC 75160-132-08LF Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 75160-132-08LF is a rectangular connector header with 8 vertical positions at 2.54mm pitch, designed for through-hole board-to-board applications. This BERGSTIK® series component features male pins with gold-plated mating contacts and phosphor bronze material construction. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and procurement.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 75160-132-08LF |
| Manufacturer | Amphenol ICC (FCI) |
| Category | Rectangular Connectors |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 8 |
| Pitch - Mating | 0.100" (2.54mm) |
| Number of Rows | 1 |
| Mounting Type | Through Hole |
| Termination | Solder |
| Fastening Type | Push-Pull |
| Contact Finish - Mating | Gold, GXT™ |
| Contact Material | Phosphor Bronze |
| Insulation Material | Thermoplastic |
| Operating Temperature | -65°C ~ 130°C |
| Current Rating | 5A |
| Voltage Rating | 110V |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS Compliant |
| Product Status | Obsolete |
Substitute Part Grouping Explanation
Substitution for the 75160-132-08LF is determined by the following critical parameters that must align with the original design:
- Pitch and Position Count: 0.100" (2.54mm) spacing with 8 positions in a single row
- Connector Type and Style: Header configuration for board-to-board connection
- Contact Type: Male pins with solder termination
- Mounting: Through-hole PCB mounting
- Fastening: Push-pull mechanism
- Electrical Performance: Minimum 5A current rating and 110V voltage rating
- Environmental Compliance: UL94 V-0 flammability rating and RoHS compliance preferred
- Operating Temperature Range: Compatibility with -65°C to 130°C operational envelope
Substitute parts are grouped into two categories:
Category A - Direct Functional Equivalents: Parts meeting all critical electrical and mechanical parameters with active product status and current manufacturing availability.
Category B - Compatible Alternatives: Parts with equivalent pitch, position count, and mounting characteristics but with variations in contact finish, insulation material, or temperature rating that may require design validation.
Parameter Comparison
| Parameter | 75160-132-08LF (Main) | 0022303083 (Molex) | 0423753904 (Molex) | 826648-8 (TE) | 929700-01-08 (3M) | 929705-01-08-EU (3M) | 929705-01-08-I (3M) |
|---|---|---|---|---|---|---|---|
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Number of Positions | 8 | 8 | 8 | 8 | 8 | 8 | 8 |
| Number of Rows | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Solder | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Finish - Mating | Gold, GXT™ | Tin | Tin | Gold | Tin-Lead | Gold | Gold |
| Contact Material | Phosphor Bronze | Not specified | Not specified | Brass | Copper Alloy | Copper Alloy | Copper Alloy |
| Insulation Material | Thermoplastic | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA), Nylon, Glass Filled | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Polycyclohexylenedimethylene Terephthalate (PCT) | Polybutylene Terephthalate (PBT), Polyester, Glass Filled |
| Operating Temperature | -65°C ~ 130°C | Not specified | Not specified | -65°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C |
| Current Rating | 5A | Not specified | Not specified | 5A | 2.5A | 2.5A | 2.5A |
| Voltage Rating | 110V | Not specified | Not specified | Not specified | Not specified | Not specified | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS Compliant | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | RoHS non-compliant | RoHS Compliant | RoHS Compliant |
| Product Status | Obsolete | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
Primary Recommendation - TE Connectivity 826648-8
The TE Connectivity 826648-8 (AMPMODU Mod II series) is the most direct functional equivalent. It matches the original part's 5A current rating, maintains gold mating contact finish, and achieves RoHS compliance. Operating temperature range extends to -65°C to 105°C, covering the lower end of the original specification. This part is actively manufactured with substantial inventory availability (6760 units in stock).
Secondary Recommendation - Molex 0022303083 or 0423753904
Both Molex KK254 series parts provide active product status and ROHS3 compliance. The 0022303083 offers all-position loading with kinked pin termination for enhanced mechanical retention. The 0423753904 provides 7-position loading with standard solder termination. Both feature UL94 V-0 flammability rating and are suitable for general purpose, automotive, medical, and telecommunications applications. Contact finish is tin rather than gold, which may affect corrosion resistance in certain environments.
Alternative Consideration - 3M 929705-01-08-EU or 929705-01-08-I
The 3M 929705 series (gold-plated variants) provides RoHS compliance and gold mating contact finish matching the original specification. Operating temperature range is -40°C to 105°C. Current rating is 2.5A, which is below the original 5A specification and may limit application in higher-current circuits. These parts are actively manufactured with good inventory levels.
Not Recommended - 3M 929700-01-08
This variant carries RoHS non-compliant status and tin-lead contact finish, making it unsuitable for new designs requiring modern compliance standards.
Frequently Asked Questions (FAQ)
Q: Can I use a substitute part with a lower current rating than the original 75160-132-08LF?
A: The 75160-132-08LF is rated for 5A. Substitute parts with lower current ratings (such as 3M 929700 and 929705 series at 2.5A) can only be used if your circuit design operates below the substitute part's rating. Exceeding the rated current will cause premature contact wear and potential failure. Verify your actual circuit current requirements before selecting a lower-rated substitute.
Q: What is the difference between gold and tin contact finishes?
A: Gold-plated contacts (75160-132-08LF, 826648-8, 929705 series) provide superior corrosion resistance and lower contact resistance, making them suitable for low-signal applications and harsh environments. Tin-plated contacts (Molex 0022303083, 0423753904) are cost-effective and adequate for general-purpose applications but may oxidize over time in high-humidity or corrosive environments. Select based on your application's environmental exposure and signal integrity requirements.
Q: Are the Molex KK254 series parts compatible with the original Amphenol connector?
A: The Molex 0022303083 and 0423753904 share identical 0.100" (2.54mm) pitch and 8-position configuration, making them mechanically and electrically compatible for board-to-board mating. However, verify that your mating connector (socket) is designed to accept either Molex or universal 2.54mm pitch headers, as some legacy designs may have tight mechanical tolerances specific to the original Amphenol geometry.
Q: Does the operating temperature range difference affect my design?
A: The original 75160-132-08LF operates from -65°C to 130°C. Most substitute parts operate from -40°C to 105°C, which is narrower at both extremes. If your application requires operation below -40°C or above 105°C, the TE Connectivity 826648-8 extends the lower limit to -65°C. Verify your actual operating environment before selecting a substitute with a reduced temperature range.
Q: What does RoHS compliance mean for connector selection?
A: RoHS (Restriction of Hazardous Substances) compliance indicates the part does not contain lead, cadmium, mercury, or other restricted materials. RoHS-compliant parts (Molex ROHS3, TE Connectivity RoHS, 3M 929705 RoHS) are required for most commercial, medical, and automotive applications. The 3M 929700-01-08 is RoHS non-compliant and should not be used in new designs unless specifically exempted by your application standards.
Q: Can I mix substitute parts from different manufacturers in the same design?
A: Yes, provided all parts meet your circuit's electrical requirements (current, voltage, temperature) and mechanical constraints (pitch, position count, mounting type). However, maintaining a single supplier or series within a product line simplifies procurement, reduces inventory complexity, and ensures consistent performance. If mixing is necessary, document the substitution rationale and verify compatibility through prototype testing.
Q: What is the significance of "Number of Positions Loaded" in the Molex 0423753904?
A: The 0423753904 is specified with 7 positions loaded rather than all 8. This means the connector housing accommodates 8 positions but only 7 contact positions are populated. If your design requires all 8 positions to be active, use the 0022303083 (all positions loaded) or other fully-populated alternatives. Verify your PCB layout and mating connector design before selecting a partially-loaded variant.
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