Amphenol ICC 75160-105-08 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 75160-105-08 is a rectangular connector header with 8 vertical positions at 0.100" (2.54mm) pitch, designed for through-hole board-to-board applications. This component features male pins with gold-plated mating contacts and phosphor bronze material construction. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain functional compatibility while meeting current supply chain requirements.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	8
Pitch - Mating	0.100" (2.54mm)
Number of Rows	1
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Contact Finish - Mating	Gold, GXT™
Insulation Material	Thermoplastic
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters:

8-position connector header configuration
0.100" (2.54mm) mating pitch
Single row layout
Male pin contact type
Through-hole mounting
Solder termination
Push-pull fastening mechanism
Square contact geometry
Gold mating contact finish
UL94 V-0 flammability rating
Black insulation color
Moisture Sensitivity Level 1

Substitute parts must maintain these electrical and mechanical specifications. Variations in contact length, insulation height, contact material composition, and post finish are permissible provided the mating interface remains functionally equivalent. Active product status and RoHS3 compliance are preferred for new designs but do not disqualify functional equivalence.

Parameter Comparison

Parameter	75160-105-08 (Main)	0022285086 (Molex)	0050291620 (Molex)	800-10-008-10-001000 (Mill-Max)	TSW-108-07-G-S (Samtec)	TSW-108-07-L-S (Samtec)	TSW-108-07-S-S (Samtec)	TSW-108-07-T-S (Samtec)
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	8	8	8	8	8	8	8	8
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Rows	1	1	1	1	1	1	1	1
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Shape	Square	Square	Square	Circular	Square	Square	Square	Square
Contact Finish - Mating	Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Tin
Insulation Material	Thermoplastic	Polyamide (PA), Nylon, Glass Filled	Polyamide (PA), Nylon, Glass Filled	Polycyclohexylenedimethylene Terephthalate (PCT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	Not specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed substitute parts maintain functional compatibility with the 75160-105-08 across the critical mating interface parameters: 8-position configuration, 0.100" (2.54mm) pitch, male pin contacts, square geometry, and gold mating finish.

Molex 0022285086 and 0050291620 are manufacturer-recommended equivalents offering active product status and ROHS3 compliance. Both feature polyamide nylon insulation with glass reinforcement and kinked or standard solder termination options. These parts are suitable for applications requiring RoHS3 certification.

Mill-Max 800-10-008-10-001000 provides an alternative with circular contact geometry and brass alloy material. While contact shape differs from the original square design, the mating pitch and electrical interface remain compatible. This part offers the highest inventory availability (4227 units) and ROHS3 compliance.

Samtec TSW series (TSW-108-07-G-S, TSW-108-07-L-S, TSW-108-07-S-S, TSW-108-07-T-S) represents active alternatives with polybutylene terephthalate (PBT) insulation and phosphor bronze contacts matching the original material specification. These parts feature defined operating temperature ranges (-55°C to 125°C or -55°C to 105°C) and ROHS3 compliance. Contact finish variations (gold or tin) and post finish options accommodate different application requirements.

For new designs, selection should prioritize active parts with ROHS3 compliance. The Samtec TSW series maintains closest material alignment with the original specification through phosphor bronze contact construction.

Frequently Asked Questions (FAQ)

Q: Can the 75160-105-08 be directly replaced with any of these substitutes?

A: Yes, all listed parts maintain functional compatibility at the mating interface. The 8-position, 0.100" (2.54mm) pitch configuration is consistent across all alternatives. Variations in contact length, insulation material, and post finish do not affect mating compatibility.

Q: What is the significance of contact shape differences (square vs. circular)?

A: Contact shape affects mechanical engagement and insertion force characteristics. The Mill-Max 800-10-008-10-001000 features circular contacts while the original and most alternatives use square contacts. Both geometries are compatible with standard 0.100" (2.54mm) pitch receptacles, though insertion force profiles may differ slightly.

Q: Why do some substitutes have different insulation materials?

A: Insulation material variations (thermoplastic, polyamide, PBT, PCT) reflect different manufacturing approaches and performance characteristics. All materials listed meet UL94 V-0 flammability requirements. Material selection impacts thermal performance, chemical resistance, and mechanical properties but does not affect basic connector functionality.

Q: Are there compliance differences between the main part and substitutes?

A: The original 75160-105-08 is RoHS non-compliant and obsolete. All substitute parts are ROHS3 compliant and carry active product status. For applications subject to RoHS3 requirements, any of the listed substitutes is appropriate.

Q: What packaging options are available?

A: Molex parts are supplied in bulk packaging. Mill-Max 800-10-008-10-001000 is bulk packaged. Samtec TS and TSW series are supplied in tube packaging. Packaging format does not affect electrical or mechanical compatibility.

Q: How do contact finish specifications affect selection?

A: Contact finish (gold or tin) and finish thickness impact corrosion resistance and contact reliability. Gold finishes provide superior corrosion resistance and are preferred for critical applications. Tin finishes are acceptable for general-purpose applications. The original part specifies gold with GXT™ plating; most substitutes offer gold mating finishes with varying thickness specifications.

Q: What operating temperature ranges apply to these parts?

A: The original part does not specify an operating temperature range. Samtec TSW series parts are rated -55°C to 125°C (most variants) or -55°C to 105°C (TSW-108-07-T-S). Molex and Mill-Max parts do not specify operating temperature ranges in the provided data. For temperature-critical applications, Samtec TSW series provides defined thermal specifications.

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