TE Connectivity AMP Connectors 748831-1 Equivalent & Substitute Parts

Part Overview

The TE Connectivity AMP Connectors 748831-1 is a 78 Position D-Sub High Density Receptacle connector with female sockets, designed for through-hole solder termination applications. This connector is part of the AMPLIMITE HD-22 series and features a steel nickel-plated shell with gold-plated contacts rated for 1.5A at 125V operation across a temperature range of -55°C to 105°C.

The 748831-1 is classified as obsolete. Identifying equivalent and substitute parts is necessary to support ongoing maintenance, repair, and legacy system requirements where this connector type remains in use.

Substiute Parts

748831-1
TE Connectivity AMP ConnectorsIn Stock: 1158748831-1 Datasheet
748831-1
Current Part
180-078-213R011
NorComp Inc.In Stock: 1293180-078-213R011 Datasheet
180-078-213R011
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Key Parameters

Parameter Value
Connector Style D-Sub, High Density
Connector Type Receptacle, Female Sockets
Number of Positions 78
Number of Rows 4
Shell Size, Connector Layout 5 (DD, D) High Density
Mounting Type Through Hole
Termination Solder
Shell Material, Finish Steel, Nickel Plated
Contact Finish Gold
Current Rating (Amps) 1.5A
Voltage Rating 125V
Operating Temperature -55°C ~ 105°C
Dielectric Material Polybutylene Terephthalate (PBT), Polyester, Glass Filled

Substitute Part Grouping Explanation

Substitution of the 748831-1 is determined by strict equivalence across the following critical parameters:

Mandatory Matching Parameters:

  • Connector Style: D-Sub, High Density
  • Connector Type: Receptacle, Female Sockets
  • Number of Positions: 78
  • Number of Rows: 4
  • Shell Size, Connector Layout: 5 (DD, D) High Density
  • Termination: Solder

Compatible Variation Parameters:

  • Mounting Type: Through Hole variants including Panel Mount Through Hole configurations
  • Shell Material, Finish: Steel, Nickel Plated (consistent across substitutes)
  • Contact Finish: Gold or Flash gold finishes
  • Dielectric Material: Polybutylene Terephthalate (PBT) formulations

The substitute part NorComp Inc. 180-078-213R011 meets all mandatory matching parameters while offering enhanced electrical performance and active product status with modern compliance certifications.

Parameter Comparison

Parameter TE Connectivity 748831-1 NorComp Inc. 180-078-213R011
Manufacturer TE Connectivity AMP Connectors NorComp Inc.
Connector Style D-Sub, High Density D-Sub, High Density
Connector Type Receptacle, Female Sockets Receptacle, Female Sockets
Number of Positions 78 78
Number of Rows 4 4
Shell Size, Connector Layout 5 (DD, D) High Density 5 (DD, D) High Density
Mounting Type Through Hole Panel Mount, Through Hole
Termination Solder Solder
Shell Material, Finish Steel, Nickel Plated Steel, Nickel Plated
Contact Finish Gold Gold (Flash)
Contact Finish Thickness 30.0µin (0.76µm) Flash
Current Rating (Amps) 1.5A 3A
Voltage Rating 125V Not Specified
Operating Temperature -55°C ~ 105°C -50°C ~ 100°C
Dielectric Material Polybutylene Terephthalate (PBT), Polyester, Glass Filled Polybutylene Terephthalate (PBT)
Product Status Obsolete Active
RoHS Status RoHS non-compliant ROHS3 Compliant
Material Flammability Rating Not Specified UL94 V-0
Features Not Specified Shielded

Engineering Selection Recommendations

TE Connectivity 748831-1 (Original Part): The 748831-1 remains suitable for legacy system maintenance where exact original component replacement is required and inventory is available. However, this part carries obsolete status and RoHS non-compliant certification, limiting its use in new designs and regulated applications.

NorComp Inc. 180-078-213R011 (Substitute Part): The 180-078-213R011 is the recommended substitute for new applications and forward-compatible replacements. This part provides:

  • Active product status with ongoing manufacturer support
  • ROHS3 compliance for regulated environments
  • UL94 V-0 material flammability rating for enhanced safety standards
  • Increased current rating of 3A versus 1.5A, providing design margin
  • Shielded construction for improved signal integrity
  • Panel mount capability in addition to through-hole mounting

The 180-078-213R011 maintains full mechanical and electrical compatibility with the 748831-1 across all critical connector parameters while offering superior compliance and performance characteristics.

Frequently Asked Questions (FAQ)

Q: Can the NorComp 180-078-213R011 directly replace the TE Connectivity 748831-1 in existing assemblies?

A: Yes. Both connectors share identical pin counts (78 positions), row configuration (4 rows), shell size (5 DD/D High Density), and solder termination. The 180-078-213R011 includes panel mount capability in addition to through-hole mounting, providing installation flexibility. The higher current rating (3A versus 1.5A) and shielded design represent performance enhancements rather than incompatibilities.

Q: What are the key differences between these two connectors?

A: The primary differences are product status, compliance certifications, and electrical performance. The 748831-1 is obsolete and RoHS non-compliant, while the 180-078-213R011 is active and ROHS3 compliant. The 180-078-213R011 features UL94 V-0 flammability rating, shielded construction, and double the current capacity. Operating temperature ranges differ slightly (-55°C to 105°C for 748831-1 versus -50°C to 100°C for 180-078-213R011).

Q: Are there packaging differences between these connectors?

A: The 748831-1 packaging specification is not provided in available documentation. The 180-078-213R011 is supplied in tray packaging. Confirm packaging requirements with your procurement specifications before ordering.

Q: Does the shielded design of the 180-078-213R011 affect mechanical fit?

A: No. The shielded feature is integrated into the connector design without altering the mechanical envelope or mounting interface. The connector maintains the same shell size and mounting footprint as the 748831-1.

Q: What is the significance of the contact finish difference (30.0µin gold versus flash gold)?

A: Both finishes provide gold contact plating for corrosion resistance and electrical conductivity. The 748831-1 specifies 30.0µin (0.76µm) thickness, while the 180-078-213R011 uses flash plating. Flash plating provides adequate contact protection for signal-level applications and is standard in modern connector designs. Both finishes are suitable for the 1.5A to 3A current range of these connectors.

Q: Is the 180-078-213R011 suitable for applications requiring the full -55°C to 105°C temperature range of the 748831-1?

A: The 180-078-213R011 operates across -50°C to 100°C. For applications requiring operation below -50°C or above 100°C, the 748831-1 specifications must be maintained. For standard industrial and commercial temperature ranges, the 180-078-213R011 is suitable.

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