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TE Connectivity AMP Connectors 748831-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 748831-1 is a 78 Position D-Sub High Density Receptacle connector with female sockets, designed for through-hole solder termination applications. This connector is part of the AMPLIMITE HD-22 series and features a steel nickel-plated shell with gold-plated contacts rated for 1.5A at 125V operation across a temperature range of -55°C to 105°C.
The 748831-1 is classified as obsolete. Identifying equivalent and substitute parts is necessary to support ongoing maintenance, repair, and legacy system requirements where this connector type remains in use.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Style | D-Sub, High Density |
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 78 |
| Number of Rows | 4 |
| Shell Size, Connector Layout | 5 (DD, D) High Density |
| Mounting Type | Through Hole |
| Termination | Solder |
| Shell Material, Finish | Steel, Nickel Plated |
| Contact Finish | Gold |
| Current Rating (Amps) | 1.5A |
| Voltage Rating | 125V |
| Operating Temperature | -55°C ~ 105°C |
| Dielectric Material | Polybutylene Terephthalate (PBT), Polyester, Glass Filled |
Substitute Part Grouping Explanation
Substitution of the 748831-1 is determined by strict equivalence across the following critical parameters:
Mandatory Matching Parameters:
- Connector Style: D-Sub, High Density
- Connector Type: Receptacle, Female Sockets
- Number of Positions: 78
- Number of Rows: 4
- Shell Size, Connector Layout: 5 (DD, D) High Density
- Termination: Solder
Compatible Variation Parameters:
- Mounting Type: Through Hole variants including Panel Mount Through Hole configurations
- Shell Material, Finish: Steel, Nickel Plated (consistent across substitutes)
- Contact Finish: Gold or Flash gold finishes
- Dielectric Material: Polybutylene Terephthalate (PBT) formulations
The substitute part NorComp Inc. 180-078-213R011 meets all mandatory matching parameters while offering enhanced electrical performance and active product status with modern compliance certifications.
Parameter Comparison
| Parameter | TE Connectivity 748831-1 | NorComp Inc. 180-078-213R011 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | NorComp Inc. |
| Connector Style | D-Sub, High Density | D-Sub, High Density |
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets |
| Number of Positions | 78 | 78 |
| Number of Rows | 4 | 4 |
| Shell Size, Connector Layout | 5 (DD, D) High Density | 5 (DD, D) High Density |
| Mounting Type | Through Hole | Panel Mount, Through Hole |
| Termination | Solder | Solder |
| Shell Material, Finish | Steel, Nickel Plated | Steel, Nickel Plated |
| Contact Finish | Gold | Gold (Flash) |
| Contact Finish Thickness | 30.0µin (0.76µm) | Flash |
| Current Rating (Amps) | 1.5A | 3A |
| Voltage Rating | 125V | Not Specified |
| Operating Temperature | -55°C ~ 105°C | -50°C ~ 100°C |
| Dielectric Material | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Polybutylene Terephthalate (PBT) |
| Product Status | Obsolete | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant |
| Material Flammability Rating | Not Specified | UL94 V-0 |
| Features | Not Specified | Shielded |
Engineering Selection Recommendations
TE Connectivity 748831-1 (Original Part): The 748831-1 remains suitable for legacy system maintenance where exact original component replacement is required and inventory is available. However, this part carries obsolete status and RoHS non-compliant certification, limiting its use in new designs and regulated applications.
NorComp Inc. 180-078-213R011 (Substitute Part): The 180-078-213R011 is the recommended substitute for new applications and forward-compatible replacements. This part provides:
- Active product status with ongoing manufacturer support
- ROHS3 compliance for regulated environments
- UL94 V-0 material flammability rating for enhanced safety standards
- Increased current rating of 3A versus 1.5A, providing design margin
- Shielded construction for improved signal integrity
- Panel mount capability in addition to through-hole mounting
The 180-078-213R011 maintains full mechanical and electrical compatibility with the 748831-1 across all critical connector parameters while offering superior compliance and performance characteristics.
Frequently Asked Questions (FAQ)
Q: Can the NorComp 180-078-213R011 directly replace the TE Connectivity 748831-1 in existing assemblies?
A: Yes. Both connectors share identical pin counts (78 positions), row configuration (4 rows), shell size (5 DD/D High Density), and solder termination. The 180-078-213R011 includes panel mount capability in addition to through-hole mounting, providing installation flexibility. The higher current rating (3A versus 1.5A) and shielded design represent performance enhancements rather than incompatibilities.
Q: What are the key differences between these two connectors?
A: The primary differences are product status, compliance certifications, and electrical performance. The 748831-1 is obsolete and RoHS non-compliant, while the 180-078-213R011 is active and ROHS3 compliant. The 180-078-213R011 features UL94 V-0 flammability rating, shielded construction, and double the current capacity. Operating temperature ranges differ slightly (-55°C to 105°C for 748831-1 versus -50°C to 100°C for 180-078-213R011).
Q: Are there packaging differences between these connectors?
A: The 748831-1 packaging specification is not provided in available documentation. The 180-078-213R011 is supplied in tray packaging. Confirm packaging requirements with your procurement specifications before ordering.
Q: Does the shielded design of the 180-078-213R011 affect mechanical fit?
A: No. The shielded feature is integrated into the connector design without altering the mechanical envelope or mounting interface. The connector maintains the same shell size and mounting footprint as the 748831-1.
Q: What is the significance of the contact finish difference (30.0µin gold versus flash gold)?
A: Both finishes provide gold contact plating for corrosion resistance and electrical conductivity. The 748831-1 specifies 30.0µin (0.76µm) thickness, while the 180-078-213R011 uses flash plating. Flash plating provides adequate contact protection for signal-level applications and is standard in modern connector designs. Both finishes are suitable for the 1.5A to 3A current range of these connectors.
Q: Is the 180-078-213R011 suitable for applications requiring the full -55°C to 105°C temperature range of the 748831-1?
A: The 180-078-213R011 operates across -50°C to 100°C. For applications requiring operation below -50°C or above 100°C, the 748831-1 specifications must be maintained. For standard industrial and commercial temperature ranges, the 180-078-213R011 is suitable.
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