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TE Connectivity 748481-6 D-Sub High Density 26 Position Receptacle Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 748481-6 is a 26 Position D-Sub High Density Receptacle connector with female sockets, right-angle solder termination, and through-hole mounting. This connector is part of the AMPLIMITE HD-22 series and is classified as obsolete. The part features a nickel-plated steel shell with gold-plated phosphor bronze contacts, rated for 2A at 125V, and operates across the temperature range of -55°C to 105°C.
Due to the obsolete product status of the 748481-6, equivalent and substitute connectors from active manufacturers are necessary to maintain design continuity and ensure long-term component availability for new production runs and field replacements.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | D-Sub, High Density Receptacle, Female Sockets |
| Number of Positions | 26 |
| Number of Rows | 3 |
| Shell Size, Connector Layout | 2 (DA, A) High Density |
| Mounting Type | Through Hole, Right Angle |
| Termination | Solder |
| Shell Material, Finish | Steel, Nickel Plated |
| Contact Finish | Gold |
| Current Rating | 2A |
| Voltage Rating | 125V |
| Operating Temperature | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Dielectric Material | Polybutylene Terephthalate (PBT), Polyester, Glass Filled |
| Contact Material | Phosphor Bronze |
| RoHS Status | RoHS non-compliant |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 748481-6 is determined by strict adherence to the following core parameters:
Critical Matching Parameters:
- Connector Type: D-Sub, High Density Receptacle, Female Sockets
- Number of Positions: 26
- Number of Rows: 3
- Shell Size, Connector Layout: 2 (DA, A) High Density
- Mounting Type: Through Hole, Right Angle
- Termination: Solder
- Shell Material, Finish: Steel, Nickel Plated
- Contact Finish: Gold
- Material Flammability Rating: UL94 V-0
Allowable Variation Parameters:
- Current Rating: Substitute parts rated at 3A exceed the 2A requirement and are acceptable for applications within the original 2A specification
- Voltage Rating: Substitute parts rated at 250V or 300V exceed the 125V requirement and are acceptable for applications within the original 125V specification
- Operating Temperature: Substitute parts with extended upper temperature limits (-55°C ~ 125°C) are acceptable for applications within the original -55°C ~ 105°C range
- Contact Finish Thickness: Flash or 30.0µin (0.76µm) are both acceptable gold plating specifications
- Dielectric Material: Polyester, Polyamide (PA9T), and Polyester Thermoplastic formulations are acceptable alternatives to PBT
- Contact Material: Copper Alloy and Brass are acceptable alternatives to Phosphor Bronze
- Flange Feature: Variations in mounting flange configuration (Housing/Shell vs. Mating Side) are acceptable provided through-hole right-angle mounting is maintained
- RoHS Status: Substitute parts with RoHS3 compliance are acceptable for new designs
Substitute parts are grouped by manufacturer and series while maintaining all critical matching parameters.
Parameter Comparison
| Parameter | 748481-6 (TE Connectivity) | 634-026-663-043 (Mercury) | 181-026-213R561 (NorComp) | 634-026-263-042 (Mercury) | ICD26S13E4GX00LF (Amphenol ICC) | ICD26S13E6GL00LF (Amphenol ICC) | ICD26S13E6GV00LF (Amphenol ICC) |
|---|---|---|---|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Mercury United Electronics, Inc. | NorComp Inc. | Mercury United Electronics, Inc. | Amphenol ICC (FCI) | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Connector Type | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets | D-Sub, High Density Receptacle, Female Sockets |
| Number of Positions | 26 | 26 | 26 | 26 | 26 | 26 | 26 |
| Number of Rows | 3 | 3 | 3 | 3 | 3 | 3 | 3 |
| Shell Size, Connector Layout | 2 (DA, A) High Density | 2 (DA, A) High Density | 2 (DA, A) High Density | 2 (DA, A) High Density | 2 (DA, A) High Density | 2 (DA, A) High Density | 2 (DA, A) High Density |
| Mounting Type | Through Hole, Right Angle | Through Hole, Right Angle | Panel Mount, Through Hole, Right Angle | Board Edge, Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle | Through Hole, Right Angle |
| Termination | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Shell Material, Finish | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated | Steel, Nickel Plated |
| Contact Finish | Gold | Gold | Gold | Gold | Gold | Gold | Gold |
| Contact Finish Thickness | 30.0µin (0.76µm) | Flash | Flash | Flash | Flash | 30.0µin (0.76µm) | 30.0µin (0.76µm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Current Rating (Amps) | 2A | 3A | 3A | 3A per Contact | 3A | 3A | 3A |
| Voltage Rating | 125V | Not specified | 250V | Not specified | 300V | 300V | 300V |
| Operating Temperature | -55°C ~ 105°C | Not specified | -55°C ~ 105°C | -55°C ~ 85°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Dielectric Material | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Not specified | Polyamide (PA9T), Nylon 9T | Polyester Thermoplastic | Polyester | Polyester | Polyester |
| Contact Material | Phosphor Bronze | Not specified | Brass | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy |
| RoHS Status | RoHS non-compliant | Not specified | ROHS3 Compliant | ROHS3 Compliant | RoHS Compliant | RoHS Compliant | ROHS3 Compliant |
| Product Status | Obsolete | Not specified | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
For RoHS3 Compliant Applications:
The following substitute parts meet RoHS3 compliance requirements and are recommended for new designs and production environments with regulatory compliance mandates:
-
181-026-213R561 (NorComp Inc.): Active product status with ROHS3 compliance. Operates at -55°C ~ 105°C, matching the original temperature range. Rated for 3A and 250V, exceeding original specifications. Includes board lock and shielding features.
-
634-026-263-042 (Mercury United Electronics, Inc.): Active product status with ROHS3 compliance. Rated for 3A per contact. Features board lock and mounting brackets with shielding. Operating temperature range -55°C ~ 85°C is lower than the original specification.
-
ICD26S13E6GV00LF (Amphenol ICC): Active product status with ROHS3 compliance. Rated for 3A at 300V with extended operating temperature range of -55°C ~ 125°C. Includes board lock and mounting brackets. Contact finish thickness matches original specification at 30.0µin (0.76µm).
For RoHS Compliant Applications (Non-RoHS3):
-
ICD26S13E4GX00LF (Amphenol ICC): Active product status with RoHS compliance. Rated for 3A at 300V with extended operating temperature range of -55°C ~ 125°C. Highest inventory availability at 11,270 pieces. Includes board lock and mounting brackets.
-
ICD26S13E6GL00LF (Amphenol ICC): Active product status with RoHS compliance. Rated for 3A at 300V with extended operating temperature range of -55°C ~ 125°C. Contact finish thickness matches original specification at 30.0µin (0.76µm). Includes board lock and mounting brackets.
For Legacy or Non-Compliant Applications:
-
634-026-663-043 (Mercury United Electronics, Inc.): Direct equivalent with 26-position high-density D-Sub receptacle configuration. Inventory availability of 1,071 pieces. Rated for 3A with gold-plated contacts.
-
634-026-263-043 (Mercury United Electronics, Inc.): 26-position high-density D-Sub receptacle with 823 pieces in stock. Rated for 3A with gold-plated contacts.
-
634-026-663-042 (Mercury United Electronics, Inc.): 26-position high-density D-Sub receptacle with 1,036 pieces in stock. Rated for 3A with gold-plated contacts.
Selection Criteria Summary:
All substitute parts maintain the critical parameters of 26-position high-density D-Sub receptacle configuration with female sockets, right-angle through-hole solder termination, nickel-plated steel shell, and gold-plated contacts. Substitute parts provide equal or superior electrical ratings (3A vs. 2A current; 250V–300V vs. 125V voltage) and extended operating temperature ranges. RoHS compliance status and product activity status are primary differentiators for new design selection.
Frequently Asked Questions (FAQ)
Q: Can I use a substitute part rated for 3A in an application designed for 2A?
A: Yes. The substitute parts rated for 3A exceed the original 2A specification and are suitable for applications operating at or below 2A. The higher current rating provides additional design margin.
Q: What is the difference between Flash and 30.0µin (0.76µm) gold plating?
A: Both are acceptable gold contact finishes. Flash plating is a thin electroplated layer, while 30.0µin represents a specific thickness specification. The original 748481-6 specifies 30.0µin thickness. Substitute parts with either specification maintain gold contact properties for signal integrity and corrosion resistance.
Q: Are the Amphenol ICC ICD26S13 series parts direct replacements?
A: The Amphenol ICC ICD26S13 series parts are functionally equivalent substitutes. They maintain the 26-position high-density D-Sub receptacle configuration, right-angle solder termination, and through-hole mounting. Variations exist in flange feature configuration (Housing/Shell vs. Mating Side) and dielectric material (Polyester vs. PBT), but these do not affect mechanical or electrical compatibility in standard applications.
Q: Why do some substitute parts have extended operating temperature ranges?
A: Extended operating temperature ranges (-55°C ~ 125°C vs. -55°C ~ 105°C) reflect improved dielectric material formulations and manufacturing processes in active products. These extended ranges are backward-compatible with applications designed for the original -55°C ~ 105°C range.
Q: What is the significance of RoHS3 compliance?
A: RoHS3 compliance indicates conformance to the Restriction of Hazardous Substances Directive 2011/65/EU as amended. Parts marked as ROHS3 Compliant meet current European Union environmental and safety standards. The original 748481-6 is RoHS non-compliant. For new designs and applications subject to regulatory requirements, RoHS3 compliant substitutes are necessary.
Q: Can I substitute a part with a different flange feature?
A: Yes, provided the mounting type remains through-hole right-angle. The flange feature variations (Housing/Shell with M3 or 4-40 mounting vs. Mating Side with Female Screwlock 4-40) accommodate different board layout requirements while maintaining the same connector footprint and electrical interface.
Q: What is the difference between Mercury 634-026-263-042 and 634-026-663-042?
A: Both are Mercury 26-position high-density D-Sub receptacles rated for 3A with gold-plated contacts. The 634-026-263-042 specifies Board Edge mounting with mounting brackets and shielding, with an operating temperature range of -55°C ~ 85°C. The 634-026-663-042 does not specify mounting type restrictions and may have different mounting flange configuration. Verify specific board layout requirements before selection.
Q: Is the NorComp 181-026-213R561 suitable for high-temperature applications?
A: The NorComp 181-026-213R561 operates at -55°C ~ 105°C, matching the original 748481-6 specification. For applications requiring operation above 105°C, the Amphenol ICC ICD26S13 series parts with -55°C ~ 125°C operating range are recommended.
Q: What packaging options are available for substitute parts?
A: Substitute parts are available in Bulk, Tray, and unspecified packaging configurations. Packaging selection depends on production volume and inventory management requirements. Bulk packaging is typical for high-volume production; Tray packaging is suitable for component handling and storage in automated assembly environments.
Q: Are all substitute parts in active production status?
A: The original 748481-6 is obsolete. All recommended substitute parts are in active production status, ensuring long-term availability and supply chain continuity. Active status is critical for new design qualification and ongoing production support.
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