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TE Connectivity 745928-2 D-Sub Receptacle Equivalent & Substitute Parts
Part Overview
The TE Connectivity 745928-2 is a 25-position D-Sub receptacle connector with female sockets, designed for through-hole mounting applications. This connector is part of the AMPLIMITE HD-20 series and features press-fit termination with a tin-plated steel shell and gold-flashed contacts. The part is currently active in production with 636 units in stock.
Equivalent and substitute parts are identified to provide design flexibility, accommodate supply chain variations, and support component standardization across manufacturing environments. Substitute connectors maintain functional compatibility through matching electrical and mechanical parameters while potentially offering different compliance certifications or material specifications.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Connector Style | D-Sub |
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 25 |
| Number of Rows | 2 |
| Shell Size, Connector Layout | 3 (DB, B) |
| Mounting Type | Through Hole |
| Termination | Press-Fit |
| Flange Feature | Mating Side, Female Screwlock (4-40) |
| Shell Material, Finish | Steel, Tin Plated |
| Contact Finish | Gold |
| Dielectric Material | Polyamide (PA), Nylon, Glass Filled |
| Contact Material | Copper Alloy |
| Operating Temperature Range | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 |
| Color | Black |
| Packaging | Tray |
Substitute Part Grouping Explanation
Substitute parts for the TE Connectivity 745928-2 are identified based on strict equivalence of the following critical parameters:
Mandatory Matching Parameters:
- Connector Style: D-Sub
- Connector Type: Receptacle, Female Sockets
- Number of Positions: 25
- Number of Rows: 2
- Shell Size, Connector Layout: 3 (DB, B)
- Mounting Type: Through Hole
- Termination: Press-Fit
- Material Flammability Rating: UL94 V-0
- Color: Black
Allowable Variations in Substitutes:
- Shell Material Finish: Tin Plated or Tin-Nickel Plated
- Dielectric Material: Polyamide (PA) or Polybutylene Terephthalate (PBT)
- Contact Material: Copper Alloy or Phosphor Bronze
- Contact Finish Thickness: Flash or specified micron thickness
- Operating Temperature Range: -55°C ~ 105°C or -55°C ~ 125°C
- RoHS Compliance Status
- REACH Status
All identified substitutes maintain functional and mechanical compatibility with the original part while offering alternative material compositions and compliance certifications.
Parameter Comparison
| Parameter | 745928-2 (TE Connectivity) | 5745928-2 (TE Connectivity) | D25S91C4GV00LF (Amphenol ICC) | D25S90C6GX00LF (Amphenol ICC) |
|---|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Amphenol ICC (FCI) | Amphenol ICC (FCI) |
| Series | AMPLIMITE HD-20 | AMPLIMITE HD-20 | Delta D | Delta D |
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets | Receptacle, Female Sockets |
| Number of Positions | 25 | 25 | 25 | 25 |
| Shell Size, Connector Layout | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) | 3 (DB, B) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Press-Fit | Press-Fit | Press-Fit | Press-Fit |
| Flange Feature | Mating Side, Female Screwlock (4-40) | Mating Side, Female Screwlock (4-40) | Mating Side, Female Screwlock (4-40) | Housing/Shell (4-40) |
| Shell Material, Finish | Steel, Tin Plated | Steel, Tin Plated | Steel, Tin-Nickel Plated | Steel, Tin-Nickel Plated |
| Contact Finish | Gold | Gold | Gold | Gold |
| Contact Finish Thickness | Flash | Flash | Flash | 30.0µin (0.76µm) |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Dielectric Material | Polyamide (PA), Nylon, Glass Filled | Polyamide (PA), Nylon, Glass Filled | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Contact Material | Copper Alloy | Copper Alloy | Phosphor Bronze | Phosphor Bronze |
| Operating Temperature Range | -55°C ~ 105°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C |
| Color | Black | Black | Black | Black |
| RoHS Status | RoHS non-compliant | RoHS Compliant | RoHS Compliant | RoHS Compliant |
| REACH Status | REACH Affected | Vendor Undefined | REACH Unaffected | REACH Unaffected |
| Product Status | Active | Active | Active | Active |
| Inventory (Pcs) | 636 | 1709 | 1492 | 855 |
Engineering Selection Recommendations
Primary Substitute: TE Connectivity 5745928-2
The 5745928-2 is the direct equivalent to the 745928-2 within the TE Connectivity AMPLIMITE HD-20 series. Both parts share identical mechanical and electrical specifications. The primary distinction is RoHS compliance status: the 5745928-2 is RoHS Compliant, whereas the original 745928-2 is RoHS non-compliant. Selection of the 5745928-2 is appropriate for applications requiring RoHS compliance or for new designs where regulatory requirements mandate lead-free materials. Inventory availability is higher for the 5745928-2 (1709 units versus 636 units).
Secondary Substitutes: Amphenol ICC D25S91C4GV00LF and D25S90C6GX00LF
Both Amphenol ICC Delta D series connectors provide functional equivalence to the 745928-2 with the following distinctions:
The D25S91C4GV00LF maintains the mating-side female screwlock flange feature identical to the original part. This connector features a tin-nickel plated steel shell, phosphor bronze contacts, and an extended operating temperature range of -55°C ~ 125°C. RoHS and REACH compliance are both confirmed.
The D25S90C6GX00LF features a housing/shell flange configuration and includes a board lock feature. This variant also provides tin-nickel plating, phosphor bronze contacts, and the extended temperature range. Contact finish thickness is specified at 30.0µin (0.76µm) with a current rating of 5A per contact and voltage rating of 300V.
Selection of Amphenol ICC substitutes is appropriate when cross-manufacturer standardization is required, when extended operating temperature performance is necessary, or when specific compliance certifications from alternative suppliers are mandated by procurement specifications.
Frequently Asked Questions (FAQ)
Q: Can the 5745928-2 be used as a direct replacement for the 745928-2?
A: Yes. The 5745928-2 is a direct equivalent within the same AMPLIMITE HD-20 series. All mechanical, electrical, and functional parameters are identical. The primary difference is RoHS compliance status. Both parts are pin-compatible and mechanically interchangeable.
Q: What are the key differences between TE Connectivity and Amphenol ICC substitutes?
A: The Amphenol ICC Delta D series connectors (D25S91C4GV00LF and D25S90C6GX00LF) differ in shell material finish (tin-nickel versus tin-plated), dielectric material (PBT versus polyamide), contact material (phosphor bronze versus copper alloy), and operating temperature range (-55°C ~ 125°C versus -55°C ~ 105°C). The D25S90C6GX00LF additionally features a housing/shell flange and board lock feature, whereas the D25S91C4GV00LF maintains the mating-side female screwlock configuration.
Q: Are all substitute parts RoHS compliant?
A: The 5745928-2, D25S91C4GV00LF, and D25S90C6GX00LF are all RoHS Compliant. The original 745928-2 is RoHS non-compliant. For applications requiring RoHS compliance, any of the three substitute parts are suitable.
Q: What is the difference between the D25S91C4GV00LF and D25S90C6GX00LF?
A: Both are Amphenol ICC Delta D series connectors with identical position count, shell size, and mounting type. The D25S91C4GV00LF features a mating-side female screwlock flange, matching the original 745928-2 configuration. The D25S90C6GX00LF features a housing/shell flange and includes a board lock feature. Contact finish thickness is specified for the D25S90C6GX00LF (30.0µin) and flash for the D25S91C4GV00LF.
Q: Can I mix and match connectors from different manufacturers in the same assembly?
A: All substitute parts maintain mechanical and electrical compatibility through matching shell size (3/DB/B), position count (25), and mounting type (through-hole press-fit). However, design consistency and procurement standardization typically favor using connectors from a single manufacturer within a single product line.
Q: What is the operating temperature difference between the original part and substitutes?
A: The 745928-2 and 5745928-2 operate from -55°C to 105°C. The Amphenol ICC substitutes (D25S91C4GV00LF and D25S90C6GX00LF) operate from -55°C to 125°C, providing an extended upper temperature limit of 20°C. Selection of extended-temperature variants is appropriate for applications with elevated thermal environments.
Q: Are there any flange feature differences I should consider?
A: Yes. The 745928-2, 5745928-2, and D25S91C4GV00LF all feature a mating-side female screwlock (4-40) flange. The D25S90C6GX00LF features a housing/shell flange (4-40) configuration. Flange selection depends on mounting surface geometry and mechanical retention requirements.
Q: What is the inventory status for each part?
A: The 5745928-2 has the highest inventory at 1709 units. The D25S91C4GV00LF has 1492 units, the 745928-2 has 636 units, and the D25S90C6GX00LF has 855 units. Inventory levels may influence part selection for immediate availability requirements.
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