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TE Connectivity 745497-1 D-Sub 37-Position Receptacle Connector Equivalent & Substitute Parts
Part Overview
The TE Connectivity 745497-1 is a 37-position D-Sub receptacle connector with female sockets, designed for IDC (Insulation Displacement Contact) and discrete wire termination. This connector is part of the AMPLIMITE HDE-20 series and features a free-hanging, in-line mounting configuration with a shell size 4 (DC, C) layout.
The 745497-1 carries an obsolete product status. Locating equivalent and substitute components is necessary to support legacy system maintenance, repair, and continued field deployment where this connector type remains in active use.
Substiute Parts
Key Parameters
| Parameter | Specification |
|---|---|
| Connector Style | D-Sub |
| Connector Type | Receptacle, Female Sockets |
| Number of Positions | 37 |
| Number of Rows | 2 |
| Shell Size, Connector Layout | 4 (DC, C) |
| Mounting Type | Free Hanging (In-Line) |
| Termination Type | IDC, Discrete Wire |
| Shell Material, Finish | Steel, Tin Plated |
| Contact Finish | Gold |
| Contact Finish Thickness | 30.0µin (0.76µm) |
| Voltage Rating | 250V |
| Operating Temperature Range | -55°C ~ 105°C |
| Wire Gauge | 26-30 AWG |
| Contact Material | Phosphor Bronze |
| Dielectric Material | Thermoplastic, Glass Filled |
| Material Flammability Rating | UL94 V-0 |
| Color | Black |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the 745497-1 is determined by strict equivalence across the following critical parameters:
Connector Architecture: Connector style (D-Sub), connector type (receptacle with female sockets), number of positions (37), number of rows (2), and shell size/layout (4, DC, C) must be identical.
Termination Compatibility: Termination method (IDC, Discrete Wire) must match to ensure compatibility with existing cable assemblies and installation tooling.
Mounting Configuration: Mounting type (free hanging, in-line) must be identical to fit within the mechanical envelope of the application.
Electrical and Environmental Ratings: Voltage rating (250V), operating temperature range (-55°C ~ 105°C), wire gauge support (26-30 AWG), and contact material (phosphor bronze) must be equivalent.
Material and Finish Specifications: Shell material and finish (steel, tin plated), contact finish (gold), contact finish thickness (30.0µin), and dielectric material (thermoplastic, glass filled) must match.
Compliance and Safety: Material flammability rating (UL94 V-0) and moisture sensitivity level (MSL 1) must be maintained.
The substitute part 1-745497-6 meets all these criteria and is therefore a direct functional equivalent.
Parameter Comparison
| Parameter | 745497-1 (Main Part) | 1-745497-6 (Substitute) | Match Status |
|---|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | TE Connectivity AMP Connectors | Identical |
| Series | AMPLIMITE HDE-20 | AMPLIMITE HDE-20 | Identical |
| Connector Style | D-Sub | D-Sub | Identical |
| Connector Type | Receptacle, Female Sockets | Receptacle, Female Sockets | Identical |
| Number of Positions | 37 | 37 | Identical |
| Number of Rows | 2 | 2 | Identical |
| Shell Size, Connector Layout | 4 (DC, C) | 4 (DC, C) | Identical |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) | Identical |
| Termination | IDC, Discrete Wire | IDC, Discrete Wire | Identical |
| Shell Material, Finish | Steel, Tin Plated | Steel, Tin Plated | Identical |
| Contact Finish | Gold | Gold | Identical |
| Contact Finish Thickness | 30.0µin (0.76µm) | 30.0µin (0.76µm) | Identical |
| Voltage Rating | 250V | 250V | Identical |
| Operating Temperature | -55°C ~ 105°C | -55°C ~ 105°C | Identical |
| Wire Gauge | 26-30 AWG | 26-30 AWG | Identical |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Identical |
| Dielectric Material | Thermoplastic, Glass Filled | Thermoplastic, Glass Filled | Identical |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | Identical |
| Color | Black | Black | Identical |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | Identical |
| Product Status | Obsolete | Active | Different |
| RoHS Status | RoHS non-compliant | RoHS Compliant | Different |
| REACH Status | Vendor Undefined | REACH Unaffected | Different |
Engineering Selection Recommendations
The 1-745497-6 is a direct functional equivalent to the 745497-1 across all electrical, mechanical, and environmental parameters. Both connectors share identical specifications for connector architecture, termination method, mounting configuration, electrical ratings, material composition, and safety certifications.
The primary distinction between these parts is product lifecycle status and regulatory compliance. The 745497-1 is obsolete and carries RoHS non-compliant status with vendor-undefined REACH status. The 1-745497-6 is an active product with RoHS compliance and REACH unaffected status, making it suitable for new designs and applications subject to environmental regulations.
For applications requiring the 745497-1, the 1-745497-6 provides a direct replacement with improved regulatory standing and ongoing manufacturer support. Both parts are manufactured by TE Connectivity AMP Connectors within the AMPLIMITE HDE-20 series and maintain identical form, fit, and function.
Frequently Asked Questions (FAQ)
Q: Can the 1-745497-6 be used as a direct replacement for the 745497-1?
A: Yes. The 1-745497-6 is a direct functional equivalent. All electrical, mechanical, and environmental specifications are identical, including connector type, position count, shell size, termination method, voltage rating, operating temperature range, and material composition. Both parts are compatible with the same cable assemblies and installation procedures.
Q: What is the difference between the 745497-1 and 1-745497-6?
A: The primary differences are product status and regulatory compliance. The 745497-1 is obsolete and RoHS non-compliant. The 1-745497-6 is an active product with RoHS compliance and REACH unaffected status. All functional specifications remain identical.
Q: Are there packaging differences between these parts?
A: The 745497-1 packaging is not specified in the available data. The 1-745497-6 is supplied in bulk packaging. Packaging format does not affect connector functionality or compatibility.
Q: Will the 1-745497-6 work with existing cable assemblies designed for the 745497-1?
A: Yes. Both connectors share identical termination specifications (IDC, discrete wire), shell size, position layout, and contact configuration. Existing cable assemblies are fully compatible.
Q: What wire gauges are supported by these connectors?
A: Both the 745497-1 and 1-745497-6 support wire gauges from 26 to 30 AWG.
Q: What is the operating temperature range for these connectors?
A: Both connectors operate across a temperature range of -55°C to 105°C.
Q: Are these connectors RoHS compliant?
A: The 745497-1 is RoHS non-compliant. The 1-745497-6 is RoHS compliant. For applications subject to RoHS requirements, the 1-745497-6 is the appropriate selection.
Q: What is the voltage rating for these D-Sub connectors?
A: Both connectors are rated for 250V.
Q: What contact material is used in these connectors?
A: Both connectors use phosphor bronze contacts with gold plating at 30.0µin (0.76µm) thickness.
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