TE Connectivity 745078-5 D-Sub Receptacle Equivalent & Substitute Parts

Part Overview

The TE Connectivity 745078-5 is a 25-position D-Sub receptacle connector with female sockets, designed for through-hole solder termination applications. This connector belongs to the AMPLIMITE HD-20 series and is classified as an active product. The 745078-5 operates within industrial and commercial environments requiring reliable signal transmission across multiple positions with standardized D-Sub shell geometry.

Substitute parts become necessary when the original part number reaches end-of-life status, inventory constraints occur, or when design revisions require updated compliance certifications such as RoHS3 compliance. The substitute part maintains functional and mechanical equivalence while addressing regulatory and availability requirements.

Substiute Parts

745078-5
TE Connectivity AMP ConnectorsIn Stock: 920745078-5 Datasheet
745078-5
Current Part
5745078-5
TE Connectivity AMP ConnectorsIn Stock: 12735745078-5 Datasheet
5745078-5
Direct

Key Parameters

Parameter Specification
Connector Style D-Sub
Connector Type Receptacle, Female Sockets
Number of Positions 25
Number of Rows 2
Shell Size, Connector Layout 3 (DB, B)
Mounting Type Through Hole
Termination Method Solder
Contact Type Signal
Flange Feature Mating Side, Female Screwlock (4-40)
Current Rating 6A
Voltage Rating 125V
Operating Temperature Range -55°C to 105°C
Contact Finish Gold (Flash)
Contact Material Phosphor Bronze
Dielectric Material Polyester
Material Flammability Rating UL94 V-0
Color Black
Packaging Tube
Series AMPLIMITE HD-20

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 745078-5 with part number 5745078-5 is based on strict equivalence across all electrical and mechanical parameters. Both connectors maintain identical specifications for:

Electrical Parameters: 25-position configuration, 6A current rating, 125V voltage rating, signal contact type, and phosphor bronze contact material with gold flash finish.

Mechanical Parameters: D-Sub shell size 3 (DB, B) layout, through-hole mounting, solder termination, female screwlock flange feature (4-40), and polyester dielectric material.

Environmental Parameters: Operating temperature range of -55°C to 105°C, UL94 V-0 flammability rating, and moisture sensitivity level 1 (unlimited).

Series Designation: Both parts belong to the AMPLIMITE HD-20 series, ensuring design compatibility and interchangeability.

The primary distinction between these parts is regulatory compliance status. The substitute part 5745078-5 carries RoHS3 compliance certification, whereas the original 745078-5 is RoHS non-compliant. Both parts maintain REACH affected status and EAR99 ECCN classification.

Parameter Comparison

Parameter 745078-5 (Original) 5745078-5 (Substitute) Equivalence
Manufacturer TE Connectivity AMP Connectors TE Connectivity AMP Connectors Identical
Series AMPLIMITE HD-20 AMPLIMITE HD-20 Identical
Connector Style D-Sub D-Sub Identical
Connector Type Receptacle, Female Sockets Receptacle, Female Sockets Identical
Number of Positions 25 25 Identical
Number of Rows 2 2 Identical
Shell Size, Connector Layout 3 (DB, B) 3 (DB, B) Identical
Mounting Type Through Hole Through Hole Identical
Termination Solder Solder Identical
Contact Type Signal Signal Identical
Flange Feature Mating Side, Female Screwlock (4-40) Mating Side, Female Screwlock (4-40) Identical
Current Rating (Amps) 6A 6A Identical
Voltage Rating 125V 125V Identical
Contact Finish Gold (Flash) Gold (Flash) Identical
Contact Material Phosphor Bronze Phosphor Bronze Identical
Dielectric Material Polyester Polyester Identical
Material Flammability Rating UL94 V-0 UL94 V-0 Identical
Operating Temperature -55°C to 105°C -55°C to 105°C Identical
Color Black Black Identical
Packaging Tube Tube Identical
Product Status Active Active Identical
RoHS Status RoHS non-compliant RoHS3 Compliant Functionally equivalent; substitute offers enhanced compliance
REACH Status REACH Affected REACH Affected Identical
ECCN EAR99 EAR99 Identical
HTSUS Code 8536.69.4040 8536.69.4040 Identical
Moisture Sensitivity Level 1 (Unlimited) 1 (Unlimited) Identical

Engineering Selection Recommendations

For New Designs and Procurement: The substitute part 5745078-5 is the recommended selection for all new applications and procurement activities. This part maintains full functional and mechanical equivalence to the original 745078-5 while providing RoHS3 compliance certification. RoHS3 compliance aligns with current regulatory requirements in the European Union and other jurisdictions that enforce restriction of hazardous substances in electrical and electronic equipment.

For Existing Designs: The 745078-5 and 5745078-5 are directly interchangeable in existing designs without modification to PCB layouts, mechanical assemblies, or electrical schematics. Both parts share identical connector geometry, pin configurations, electrical ratings, and environmental specifications.

Compliance Considerations: Both parts maintain active product status and are manufactured by TE Connectivity AMP Connectors. The substitute part's RoHS3 compliance status provides regulatory advantage for applications subject to EU directives or equivalent regional restrictions. Both parts carry REACH affected status and EAR99 ECCN classification, requiring appropriate documentation for export and supply chain management.

Inventory and Availability: Current inventory levels show 1174 pieces of the substitute part 5745078-5 available, compared to 888 pieces of the original 745078-5. The substitute part offers improved availability for procurement planning.

Frequently Asked Questions (FAQ)

Q: Are the 745078-5 and 5745078-5 connectors physically identical?

A: Yes. Both connectors share identical mechanical dimensions, shell size 3 (DB, B) layout, through-hole mounting footprint, and female screwlock flange design (4-40). They are directly interchangeable on printed circuit boards without modification.

Q: What is the primary difference between these two part numbers?

A: The primary difference is regulatory compliance certification. The 5745078-5 carries RoHS3 compliance, while the 745078-5 is RoHS non-compliant. All electrical and mechanical specifications remain identical.

Q: Can I use the 5745078-5 as a direct replacement in existing assemblies?

A: Yes. The 5745078-5 is a direct substitute for the 745078-5. No design changes, PCB modifications, or electrical reconfiguration are required. The connectors are functionally and mechanically equivalent.

Q: What are the electrical specifications for both connectors?

A: Both connectors are rated for 6A current and 125V voltage. They feature 25 signal contact positions arranged in 2 rows with phosphor bronze contacts finished in gold flash. Operating temperature range is -55°C to 105°C.

Q: Are there any differences in contact material or finish?

A: No. Both connectors use phosphor bronze contact material with gold flash finish. Contact finish thickness, material composition, and electrical properties are identical.

Q: What is the moisture sensitivity level for these connectors?

A: Both connectors have a moisture sensitivity level (MSL) of 1, indicating unlimited shelf life without special moisture control requirements.

Q: Do both parts require the same handling and storage procedures?

A: Yes. Both parts are supplied in tube packaging and share identical moisture sensitivity level 1 (unlimited) classification. Standard component storage procedures apply to both.

Q: What is the flammability rating for these connectors?

A: Both connectors meet UL94 V-0 material flammability rating, indicating the dielectric material will not propagate flame.

Q: Are there any export or trade restrictions on these parts?

A: Both connectors carry EAR99 ECCN classification and REACH affected status. Standard export documentation and compliance procedures apply to both parts.

Q: Which part should I specify for new designs?

A: Specify the 5745078-5 for new designs. This part provides RoHS3 compliance while maintaining full equivalence to the original 745078-5 across all functional and mechanical parameters.

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