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TE Connectivity AMP Connectors 696357-1 Equivalent & Substitute Parts
Part Overview
The TE Connectivity AMP Connectors 696357-1 is a 0.250" (6.35mm) Quick Connect Female 18-22 AWG Crimp Connector with full insulation, designed for free-hanging in-line applications. This connector belongs to the Faston and PIDG series and features a brass contact with tin finish. The part is currently classified as obsolete, necessitating identification of functionally equivalent alternatives for ongoing procurement and system maintenance.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Tab Width | 0.250" (6.35mm) |
| Tab Thickness | 0.032" (0.81mm) |
| Wire Gauge | 18-22 AWG |
| Gender | Female |
| Termination Type | Crimp |
| Insulation Type | Fully Insulated |
| Mounting Type | Free Hanging (In-Line) |
| Contact Material | Brass |
| Contact Finish | Tin |
| Color | Red |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution of the TE Connectivity 696357-1 is determined by strict equivalence across the following critical parameters:
- Tab Width and Thickness: 0.250" (6.35mm) width and 0.032" (0.81mm) thickness ensure mechanical compatibility with mating connectors
- Wire Gauge Range: 18-22 AWG compatibility maintains electrical and mechanical integrity for the intended wire sizes
- Gender and Termination: Female gender and crimp termination preserve the connector's functional role in the assembly
- Insulation Classification: Fully insulated construction provides electrical safety and environmental protection
- Contact Material and Finish: Brass with tin finish ensures electrical conductivity and corrosion resistance
- Mounting Configuration: Free-hanging in-line mounting preserves installation methodology
Substitute parts must match all these parameters to ensure direct functional equivalence without design modification or system re-qualification.
Parameter Comparison
| Parameter | TE Connectivity 696357-1 | Molex 0190020001 |
|---|---|---|
| Manufacturer | TE Connectivity AMP Connectors | Molex |
| Tab Width | 0.250" (6.35mm) | 0.250" (6.35mm) |
| Tab Thickness | 0.032" (0.81mm) | 0.032" (0.81mm) |
| Wire Gauge | 18-22 AWG | 18-22 AWG |
| Gender | Female | Female |
| Termination | Crimp | Crimp |
| Insulation | Fully Insulated | Fully Insulated |
| Mounting Type | Free Hanging (In-Line) | Free Hanging (In-Line) |
| Contact Material | Brass | Brass |
| Contact Finish | Tin | Tin |
| Color | Red | Red |
| Length - Overall | 0.891" (22.63mm) | 0.890" (22.61mm) |
| Insulation Diameter | 0.090" ~ 0.125" (2.29mm ~ 3.18mm) | 0.120" (3.05mm) |
| Product Status | Obsolete | Active |
| RoHS Status | Not applicable | ROHS3 Compliant |
| REACH Status | Vendor Undefined | REACH Unaffected |
| Moisture Sensitivity Level | 1 (Unlimited) | 1 (Unlimited) |
Engineering Selection Recommendations
The Molex 0190020001 serves as a direct functional equivalent to the obsolete TE Connectivity 696357-1. Both connectors satisfy identical electrical and mechanical specifications across all critical parameters, including tab dimensions, wire gauge compatibility, and contact material composition.
The Molex substitute offers the advantage of active product status, ensuring continued availability and supply chain reliability. Additionally, the Molex part carries ROHS3 compliance and REACH unaffected status, providing enhanced regulatory alignment for applications subject to environmental and hazardous substance restrictions.
The overall length differential of 0.001" (0.02mm) and the insulation diameter specification of 0.120" (3.05mm) for the Molex part fall within acceptable mechanical tolerances for connector interchangeability in standard quick-connect applications.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0190020001 directly replace the TE Connectivity 696357-1 in existing assemblies?
A: Yes. Both connectors share identical tab width, tab thickness, wire gauge range, gender, termination method, insulation type, and contact material specifications. The mechanical and electrical compatibility is direct.
Q: What is the significance of the insulation diameter difference between the two parts?
A: The TE Connectivity part specifies a range of 0.090" to 0.125" (2.29mm to 3.18mm), while the Molex part specifies 0.120" (3.05mm). The Molex specification falls within the upper portion of the TE Connectivity range, ensuring compatibility with wire sizes in the 18-22 AWG range.
Q: Why is the TE Connectivity 696357-1 classified as obsolete?
A: Obsolescence indicates that the manufacturer has discontinued production. The Molex 0190020001 provides functional continuity for applications requiring this connector type.
Q: Are there compliance differences between the two parts?
A: The Molex 0190020001 carries ROHS3 compliance and REACH unaffected status, whereas the TE Connectivity part shows "Not applicable" and "Vendor Undefined" status respectively. For applications subject to environmental regulations, the Molex part offers documented compliance.
Q: What packaging format is available for the Molex substitute?
A: The Molex 0190020001 is supplied in bulk packaging, with 231,296 pieces available in current inventory.
Q: Are the overall length dimensions functionally equivalent?
A: Yes. The TE Connectivity part measures 0.891" (22.63mm) and the Molex part measures 0.890" (22.61mm). The 0.001" (0.02mm) difference is negligible for free-hanging in-line connector applications and does not affect mechanical fit or electrical performance.
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