TE Connectivity 696302-1 Quick Connect Female Crimp Connector Equivalent & Substitute Parts

Part Overview

The TE Connectivity 696302-1 is a 0.250" (6.35mm) Quick Connect Female Crimp Connector designed for 14-16 AWG wire gauges with non-mating end insulation. This terminal operates as a free-hanging in-line connector within the Faston and PIDG series. The part is classified as obsolete, necessitating identification of active equivalent components to maintain supply chain continuity and ensure design compatibility in applications requiring this connector type.

Key Parameters

Parameter	Value
Tab Width	0.250" (6.35mm)
Tab Thickness	0.032" (0.81mm)
Wire Gauge	14-16 AWG
Gender	Female
Termination Method	Crimp
Insulation Type	Non-Mating End Insulated
Contact Material	Brass
Contact Finish	Tin
Mounting Type	Free Hanging (In-Line)
Series	Faston, PIDG

Substitute Part Grouping Explanation

Substitution of the TE Connectivity 696302-1 is determined by strict equivalence across the following critical parameters:

Mechanical Compatibility Parameters:

Tab width of 0.250" (6.35mm)
Tab thickness of 0.032" (0.81mm)
Female gender configuration
Free hanging in-line mounting type

Electrical Compatibility Parameters:

Wire gauge range of 14-16 AWG
Crimp termination method
Non-mating end insulation requirement
Brass contact material with tin finish

Material and Series Parameters:

Faston and PIDG series designation
Contact material and finish specifications

The substitute part TE Connectivity 640905-1 maintains equivalence across all critical mechanical and electrical parameters, enabling direct functional replacement in applications originally specified for the 696302-1.

Parameter Comparison

Parameter	696302-1 (Main Part)	640905-1 (Substitute)
Manufacturer	TE Connectivity AMP Connectors	TE Connectivity AMP Connectors
Category	Terminals	Terminals
Description	CONN QC RCPT 14-16AWG 0.250	CONN QC RCPT 14-16AWG 0.250
Series	Faston, PIDG	Faston, PIDG
Product Status	Obsolete	Active
Terminal Type	Standard	Standard
Gender	Female	Female
Tab Width	0.250" (6.35mm)	0.250" (6.35mm)
Tab Thickness	0.032" (0.81mm)	0.032" (0.81mm)
Tab Length	0.301" (7.65mm)	0.305" (7.75mm)
Length - Overall	0.864" (21.94mm)	0.900" (22.86mm)
Termination	Crimp	Crimp
Wire Gauge	14-16 AWG	14-16 AWG
Insulation	Non-Mating End Insulated	Non-Mating End Insulated
Mounting Type	Free Hanging (In-Line)	Free Hanging (In-Line)
Color	Blue	Blue
Contact Material	Brass	Brass
Contact Finish	Tin	Tin
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)
ECCN	EAR99	EAR99
HTSUS	8536.90.4000	8536.90.4000
RoHS Status	Not applicable	RoHS Compliant

Engineering Selection Recommendations

The TE Connectivity 640905-1 serves as the active equivalent for the obsolete 696302-1. Both components share identical mechanical and electrical specifications across all critical parameters including tab dimensions, wire gauge compatibility, termination method, and contact material specifications.

The 640905-1 is classified as active product status with RoHS compliance certification, providing supply chain assurance and regulatory alignment for new designs and production applications. The 696302-1, designated as obsolete, should be replaced with the 640905-1 in all new applications and ongoing production requirements.

Minor dimensional variations exist in tab length (0.301" versus 0.305") and overall length (0.864" versus 0.900"), as well as insulation diameter specification (0.110" ~ 0.165" versus 0.170"). These variations remain within acceptable tolerance ranges for quick connect terminal applications and do not affect functional compatibility or mating characteristics.

Frequently Asked Questions (FAQ)

Q: Can the 640905-1 directly replace the 696302-1 in existing assemblies?

A: Yes. The 640905-1 maintains mechanical and electrical equivalence across all critical parameters including tab width, thickness, wire gauge range, termination method, and contact specifications. The minor dimensional variations in overall length and tab length do not affect mating or functional performance in quick connect applications.

Q: What is the primary reason for substitution?

A: The 696302-1 is classified as obsolete product status. The 640905-1 is the active equivalent offering continued supply availability and RoHS compliance certification.

Q: Are there packaging differences between these parts?

A: The 696302-1 is supplied in standard packaging, while the 640905-1 is supplied in bulk packaging. Both configurations contain identical connector specifications.

Q: Do both parts meet the same electrical specifications?

A: Yes. Both parts are rated for 14-16 AWG wire gauges, utilize crimp termination, feature brass contacts with tin finish, and provide non-mating end insulation. Electrical performance characteristics are equivalent.

Q: What is the significance of the RoHS compliance difference?

A: The 640905-1 carries RoHS Compliant certification, meeting regulatory requirements for new product designs and applications subject to RoHS directives. The 696302-1 is marked as not applicable, reflecting its obsolete status prior to widespread RoHS implementation.

Q: Are the insulation diameter specifications compatible?

A: The 696302-1 specifies insulation diameter of 0.110" ~ 0.165" (2.79mm ~ 4.19mm), while the 640905-1 specifies 0.170" (4.32mm). Both specifications accommodate 14-16 AWG wire gauges and maintain compatibility with standard wire insulation dimensions for this gauge range.

Q: Can inventory of the 696302-1 be used interchangeably with the 640905-1?

A: Yes. The parts are functionally equivalent and interchangeable in applications. The 640905-1 should be specified for new production to ensure long-term supply continuity and regulatory compliance.

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