Amphenol ICC 69192-610 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-610 is a rectangular connector header for through-hole mounting with 10 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This BERGSTIK® II series component features male pins with kinked solder termination and push-pull fastening. The part is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and production continuity. Substitute parts maintain the core electrical and mechanical specifications while offering active product status and improved compliance certifications.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	10
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Fastening Type	Push-Pull
Termination	Solder
Contact Shape	Square or Circular
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Current Rating	3A
Operating Temperature Range	-55°C to 125°C
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict adherence to the following core parameters:

Connector Type: Header (with or without breakaway feature)
Contact Type: Male Pin
Number of Positions: 10
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Mounting Type: Through Hole
Fastening Type: Push-Pull
Termination: Solder
Material Flammability Rating: UL94 V-0
Insulation Color: Black
Moisture Sensitivity Level: 1 (Unlimited)

Substitute parts are grouped into two categories based on contact geometry and finish specifications:

Group A - Square Contact Geometry: Molex C-Grid 87914 series (0879140001, 0879141026), Samtec TSW series (TSW-105-08-G-D, TSW-105-08-L-D, TSW-105-08-T-D, TSW-105-23-G-D, TSW-105-23-S-D), and TE Connectivity AMPMODU Mod II (4-103240-0-05). These maintain square contact shape consistent with the original design.

Group B - Circular Contact Geometry: Preci-Dip 450 series (450-80-210-00-001101) and Mill-Max 802 series (802-10-010-10-001000). These feature circular contact geometry with alternative insulation material specifications.

Parameter Comparison

Parameter	69192-610 (Main)	0879140001	0879141026	4-103240-0-05	450-80-210-00-001101	802-10-010-10-001000	TSW-105-08-G-D	TSW-105-23-G-D
Manufacturer	Amphenol ICC	Molex	Molex	TE Connectivity	Preci-Dip	Mill-Max	Samtec	Samtec
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header, Breakaway	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Positions	10	10	10	10	10	10	10	10
Rows	2	2	2	2	2	2	2	2
Pitch (Mating)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Shape	Square	Square	Square	Square	Circular	Circular	Square	Square
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Brass	Brass Alloy	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Tin	Gold	Tin	Gold	Gold	Gold
Insulation Material	Not specified	Liquid Crystal Polymer (LCP), Glass Filled	Liquid Crystal Polymer (LCP), Glass Filled	Thermoplastic	Polycyclohexylenedimethylene Terephthalate (PCT), Polyester, Glass Filled	Polycyclohexylenedimethylene Terephthalate (PCT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.090" (2.29mm)	0.110" (2.79mm)	0.110" (2.79mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Length - Mating	0.230" (5.84mm)	0.235" (5.97mm)	0.276" (7.00mm)	0.230" (5.84mm)	0.156" (3.96mm)	0.195" (4.95mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.150" (3.81mm)	0.117" (2.97mm)	0.120" (3.05mm)	0.164" (4.17mm)	0.118" (3.00mm)	0.200" (5.08mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.475" (12.07mm)	0.482" (12.25mm)	0.440" (11.18mm)	0.477" (12.12mm)	0.438" (11.12mm)	0.530" (13.46mm)	0.445" (11.30mm)
Current Rating	3A	Not specified	Not specified	3A	3A	Not specified	Not specified	Not specified
Operating Temperature	-65°C ~ 130°C	Not specified	Not specified	-65°C ~ 105°C	-55°C ~ 125°C	Not specified	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	Not specified	UL94 V-0	UL94 V-0
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Obsolete	Active	Active	Obsolete	Active	Active	Active	Active

Engineering Selection Recommendations

Primary Substitutes (Recommended for New Designs)

Molex 0879140001 and 0879141026 from the C-Grid 87914 series are recommended as primary substitutes. Both parts are active products with ROHS3 compliance and maintain square contact geometry consistent with the original design. The 0879140001 offers gold mating contact finish matching the original specification, while 0879141026 provides tin finish with extended mating contact length (0.276" vs. 0.230"). Both feature liquid crystal polymer insulation with glass reinforcement, providing superior dimensional stability compared to the original unspecified insulation material.

Samtec TSW-105-08-G-D and TSW-105-23-G-D are active alternatives with phosphor bronze contacts and gold finish, maintaining electrical and thermal characteristics similar to the original part. TSW-105-08-G-D provides extended post length (0.200" vs. 0.120"), while TSW-105-23-G-D maintains shorter post length (0.115") closer to the original specification. Both feature polybutylene terephthalate insulation and ROHS3 compliance.

Secondary Substitutes (Alternative Geometry)

Preci-Dip 450-80-210-00-001101 and Mill-Max 802-10-010-10-001000 feature circular contact geometry and are suitable for applications where contact shape variation is acceptable. Both are active products with ROHS3 compliance. The Preci-Dip part offers brass contacts with tin finish and extended operating temperature range (-55°C to 125°C). The Mill-Max part provides brass alloy contacts with gold finish and polycyclohexylenedimethylene terephthalate insulation.

Obsolete Alternative

TE Connectivity 4-103240-0-05 from the AMPMODU Mod II series is classified as obsolete and should be avoided for new designs. While it maintains square contact geometry and 3A current rating, its obsolete status limits long-term availability and support.

Frequently Asked Questions (FAQ)

Q: Can I substitute the Amphenol ICC 69192-610 with any of the listed parts?

A: Substitution depends on your specific application requirements. All listed parts maintain the core specifications: 10-position, 2-row header with 0.100" (2.54mm) pitch, through-hole mounting, push-pull fastening, and solder termination. However, variations in contact length, insulation height, and contact geometry may affect mechanical fit and electrical performance in your specific design. Verify dimensional compatibility with your mating connector and PCB layout before implementation.

Q: What is the difference between square and circular contact geometry?

A: The original Amphenol ICC 69192-610 and most recommended substitutes (Molex, Samtec, TE Connectivity) feature square contact geometry. Preci-Dip 450 and Mill-Max 802 series use circular contacts. Square contacts typically provide better alignment and contact pressure distribution in standard 0.100" pitch applications. Circular contacts may require different mating connector designs. Verify compatibility with your existing mating connectors before selecting circular contact alternatives.

Q: Are all substitute parts RoHS compliant?

A: The original Amphenol ICC 69192-610 is RoHS non-compliant. All recommended active substitutes (Molex 0879140001, 0879141026; Samtec TSW series; Preci-Dip 450; Mill-Max 802) are ROHS3 compliant. If your application requires RoHS compliance, select from the active substitute parts. The TE Connectivity 4-103240-0-05 is RoHS non-compliant and obsolete.

Q: What are the key dimensional differences I should consider?

A: Contact length variations are the most significant dimensional differences. The original part specifies 0.230" mating contact length and 0.120" post length. Molex 0879140001 extends post length to 0.150", while Samtec TSW-105-08-G-D extends it to 0.200". Insulation height also varies: the original is 0.100", while Molex and Samtec maintain 0.090" to 0.100", and Preci-Dip/Mill-Max increase to 0.110". These variations affect PCB clearance and mating connector engagement depth. Verify your design accommodates these dimensional changes.

Q: Which substitute offers the best thermal performance?

A: Samtec TSW series and Preci-Dip 450 both specify operating temperature ranges of -55°C to 125°C, matching or exceeding the original part's -65°C to 130°C range in the upper limit. The original part's lower temperature limit (-65°C) is not matched by any active substitute. If your application requires operation below -55°C, the obsolete TE Connectivity 4-103240-0-05 (-65°C to 105°C) may be considered, but long-term availability is not assured.

Q: What packaging options are available?

A: The original Amphenol ICC 69192-610 is supplied in unspecified packaging. Molex parts are supplied in trays. Samtec, Preci-Dip, TE Connectivity, and Mill-Max parts are supplied in bulk packaging. Verify packaging requirements for your procurement and assembly processes.

Q: Can I mix and match different substitute parts in the same design?

A: While all parts maintain the same pitch and position count, variations in contact length, insulation height, and contact geometry may create mechanical incompatibilities if mixed in the same application. Standardize on a single substitute part number throughout your design to ensure consistent performance and assembly compatibility.

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