Amphenol ICC 69192-608 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-608 is a rectangular connector header from the BERGSTIK® II series, designed for through-hole board-to-board applications. This 8-position, 2-row connector with 0.100" (2.54mm) pitch provides male pin contacts with kinked pin solder termination and push-pull fastening. The part is currently active in production with 794 units in stock. Equivalent and substitute parts are necessary when the original part becomes unavailable, when alternative compliance certifications are required, or when specific contact post lengths or finish specifications better suit application requirements.

Substiute Parts

69192-608

Amphenol ICC (FCI)In Stock: 83169192-608 Datasheet

Current PartRFQ

TSW-104-07-G-D

Samtec Inc.In Stock: 2030TSW-104-07-G-D Datasheet

MFR RecommendedRFQ

TSW-104-07-S-D

Samtec Inc.In Stock: 1633TSW-104-07-S-D Datasheet

MFR RecommendedRFQ

TSW-104-08-G-D

Samtec Inc.In Stock: 1988TSW-104-08-G-D Datasheet

MFR RecommendedRFQ

TSW-104-08-L-D

Samtec Inc.In Stock: 1333TSW-104-08-L-D Datasheet

MFR RecommendedRFQ

TSW-104-08-T-D

Samtec Inc.In Stock: 1292TSW-104-08-T-D Datasheet

MFR RecommendedRFQ

TSW-104-23-G-D

Samtec Inc.In Stock: 1426TSW-104-23-G-D Datasheet

MFR RecommendedRFQ

TSW-104-23-S-D

Samtec Inc.In Stock: 2650TSW-104-23-S-D Datasheet

MFR RecommendedRFQ

TSW-104-23-T-D

Samtec Inc.In Stock: 1696TSW-104-23-T-D Datasheet

MFR RecommendedRFQ

TSW-104-26-G-D

Samtec Inc.In Stock: 721TSW-104-26-G-D Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitute parts for the 69192-608 are qualified based on the following critical parameters that must remain constant across all alternatives:

Fixed Parameters (No Variation Allowed):

• Connector Type: Header
• Contact Type: Male Pin
• Number of Positions: 8
• Number of Rows: 2
• Pitch - Mating: 0.100" (2.54mm)
• Row Spacing - Mating: 0.100" (2.54mm)
• Mounting Type: Through Hole
• Termination: Solder
• Fastening Type: Push-Pull
• Contact Length - Mating: 0.230" (5.84mm)
• Insulation Height: 0.100" (2.54mm)
• Contact Shape: Square
• Contact Material: Phosphor Bronze
• Material Flammability Rating: UL94 V-0
• Insulation Color: Black
• ECCN: EAR99
• HTSUS: 8536.69.4040

Variable Parameters (Substitution Basis):

• Contact Length - Post: 0.100" (2.54mm), 0.115" (2.92mm), 0.126" (3.20mm), or 0.200" (5.08mm)
• Contact Finish - Mating: Gold (10.0µin or 30.0µin thickness) or Tin
• Contact Finish - Post: Gold, Tin, or unspecified
• Operating Temperature: -55°C ~ 125°C or -55°C ~ 105°C
• RoHS Status: RoHS3 Compliant (substitute parts) vs. RoHS non-compliant (original)

The Samtec TSW-104 series provides nine qualified substitutes with variations in post length and contact finish specifications, all maintaining the core mechanical and electrical interface requirements.

Parameter Comparison

Engineering Selection Recommendations

All Samtec TSW-104 series substitutes maintain active product status and provide ROHS3 compliance, which represents an improvement over the RoHS non-compliant original part. Selection among the nine qualified substitutes depends on specific application requirements for contact post length and finish specifications.

For applications requiring post length closest to the original 0.120" (3.05mm): TSW-104-23-G-D, TSW-104-23-S-D, and TSW-104-23-T-D offer 0.115" (2.92mm) post length with overall contact length of 0.445" (11.30mm), providing minimal deviation from the original specification.

For applications requiring extended post length: TSW-104-08-G-D, TSW-104-08-L-D, and TSW-104-08-T-D provide 0.200" (5.08mm) post length for applications requiring deeper PCB penetration or extended solder joint length.

For applications requiring shorter post length: TSW-104-07-G-D and TSW-104-07-S-D offer 0.100" (2.54mm) post length for space-constrained applications.

For applications requiring intermediate post length: TSW-104-26-G-D provides 0.126" (3.20mm) post length, offering the closest match to the original 0.120" (3.05mm) specification.

For contact finish selection: Gold-finished mating contacts (TSW-104-07-G-D, TSW-104-08-G-D, TSW-104-23-G-D, TSW-104-26-G-D) provide corrosion resistance. Tin-finished mating contacts (TSW-104-08-T-D, TSW-104-23-T-D) are suitable for applications where gold plating is not required. Mixed finishes (TSW-104-07-S-D, TSW-104-08-L-D, TSW-104-23-S-D) combine gold mating contacts with tin post finishes.

For operating temperature: TSW-104-08-T-D and TSW-104-23-T-D are rated to -55°C ~ 105°C, suitable for applications not requiring the full -55°C ~ 125°C range. All other substitutes support the extended -55°C ~ 125°C operating temperature range.

Frequently Asked Questions (FAQ)

Q: Can TSW-104 series connectors directly replace the 69192-608 in existing designs?

A: Yes, all nine TSW-104 variants maintain the same mating pitch (0.100"), contact count (8 positions, 2 rows), mating contact length (0.230"), and board-to-board interface geometry. The primary design consideration is contact post length, which varies among substitutes. Applications designed for the original 0.120" post length should prioritize TSW-104-26-G-D (0.126" post) or TSW-104-23 series (0.115" post) for minimal PCB layout modification.

Q: What is the difference between the various TSW-104 part number suffixes?

A: The TSW-104 part number structure uses suffixes to denote contact post length and finish specifications. The second numeric digit indicates post length: 07 = 0.100", 08 = 0.200", 23 = 0.115", 26 = 0.126". The letter suffix indicates finish: G = Gold mating and post, S = Gold mating with tin post, L = Gold mating with tin post, T = Tin mating and post.

Q: Are all TSW-104 substitutes RoHS compliant?

A: Yes, all nine TSW-104 variants are ROHS3 compliant, whereas the original 69192-608 is RoHS non-compliant. This represents an environmental and regulatory advantage for new designs or applications subject to RoHS requirements.

Q: How do contact post length variations affect PCB design?

A: Contact post length determines the depth of solder joint penetration into the PCB. Shorter posts (0.100") require less PCB thickness and are suitable for thin boards. Standard posts (0.115" to 0.126") match typical PCB thicknesses of 0.062" to 0.093". Extended posts (0.200") provide deeper penetration for thick PCBs or applications requiring maximum solder joint strength.

Q: What is the significance of contact finish differences?

A: Gold-finished contacts provide superior corrosion resistance and are recommended for applications with extended shelf life, high-humidity environments, or critical signal integrity requirements. Tin-finished contacts are suitable for standard industrial applications and offer cost advantages. Mixed finishes (gold mating, tin post) balance corrosion resistance on the mating interface with cost efficiency on the solder interface.

Q: Can I use TSW-104-08-T-D or TSW-104-23-T-D in applications requiring the full -55°C ~ 125°C temperature range?

A: No. TSW-104-08-T-D and TSW-104-23-T-D are rated only to -55°C ~ 105°C. For applications requiring operation above 105°C, select from TSW-104-07-G-D, TSW-104-07-S-D, TSW-104-08-G-D, TSW-104-08-L-D, TSW-104-23-G-D, TSW-104-23-S-D, or TSW-104-26-G-D, all rated to -55°C ~ 125°C.

Q: Are there inventory considerations when selecting a substitute?

A: Yes. Current inventory levels vary: TSW-104-23-S-D has the highest availability (2604 units), followed by TSW-104-07-G-D (2016 units) and TSW-104-08-G-D (1961 units). TSW-104-26-G-D has the lowest availability (676 units). For high-volume production, TSW-104-23-S-D or TSW-104-07-G-D are recommended for supply chain reliability.