Amphenol ICC 69192-604 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-604 is a rectangular connector header from the BERGSTIK® II series, designed for through-hole board-to-board applications. This unshrouded, 4-position header with 0.100" (2.54mm) pitch and kinked pin solder termination is an active product with 976 units in stock. Substitute parts are necessary when specific contact post lengths, contact finishes, or compliance requirements differ from the original specification, or when inventory constraints require alternative sourcing from qualified manufacturers.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	4
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Length - Mating	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-604 is determined by the following critical parameters: connector type (header), contact type (male pin), pitch (0.100"), number of positions (4), number of rows (2), row spacing (0.100"), mounting type (through hole), contact length - mating (0.230"), insulation height (0.100"), contact shape (square), contact material (phosphor bronze), and material flammability rating (UL94 V-0).

Variations in contact post length, contact finish (mating and post), and operating temperature are permitted within the substitute parts. The Samtec TSW series headers meet all core dimensional and electrical requirements. Substitutes are grouped by contact post length: 0.100" (TSW-102-07-S-D), 0.115" (TSW-102-23 variants), 0.126" (TSW-102-26-G-D), and 0.200" (TSW-102-08 variants). Contact finish combinations vary between gold, tin, or mixed finishes on mating and post surfaces.

Parameter Comparison

Parameter	69192-604	TSW-102-07-S-D	TSW-102-08-G-D	TSW-102-08-L-D	TSW-102-08-T-D	TSW-102-23-G-D	TSW-102-23-S-D	TSW-102-23-T-D	TSW-102-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	4	4	4	4	4	4	4	4	4
Number of Rows	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish Thickness - Mating	30.0µin (0.76µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	—	10.0µin (0.25µm)	30.0µin (0.76µm)	—	10.0µin (0.25µm)
Contact Finish - Post	—	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black
Operating Temperature	—	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)

Engineering Selection Recommendations

All Samtec TSW series substitutes are ROHS3 compliant with REACH unaffected status, whereas the original 69192-604 is RoHS non-compliant. This distinction is significant for applications subject to RoHS directives. All substitute parts maintain UL94 V-0 flammability rating and MSL 1 classification, ensuring equivalent environmental performance.

Contact post length varies across substitutes: TSW-102-07-S-D (0.100"), TSW-102-23 variants (0.115"), TSW-102-26-G-D (0.126"), and TSW-102-08 variants (0.200"). Selection depends on PCB thickness and mating depth requirements. The 69192-604 post length of 0.120" is closest to TSW-102-23 variants (0.115") and TSW-102-26-G-D (0.126").

Contact finish selection affects corrosion resistance and solderability. Gold-finished mating contacts (TSW-102-08-G-D, TSW-102-23-G-D, TSW-102-26-G-D) provide superior corrosion resistance. Tin-finished variants (TSW-102-08-L-D, TSW-102-08-T-D, TSW-102-23-S-D, TSW-102-23-T-D) offer cost efficiency. TSW-102-07-S-D combines gold mating finish with tin post finish.

Operating temperature range differs: TSW-102-08-T-D and TSW-102-23-T-D are rated -55°C to 105°C, while all other substitutes support -55°C to 125°C. Applications requiring extended high-temperature operation should avoid tin-finished variants with restricted temperature ratings.

Frequently Asked Questions (FAQ)

Q: Can TSW-102 series headers directly replace the 69192-604 in existing designs?

A: Direct replacement depends on contact post length tolerance. The 69192-604 specifies 0.120" post length. TSW-102-23 variants (0.115") and TSW-102-26-G-D (0.126") fall within ±0.006" of the original. TSW-102-07-S-D (0.100") and TSW-102-08 variants (0.200") represent larger deviations and require PCB design verification. Overall contact length differences must be evaluated against mating socket depth.

Q: What is the significance of contact finish differences?

A: Contact finish affects electrical performance, corrosion resistance, and solderability. Gold-finished mating contacts resist oxidation and corrosion in humid or corrosive environments. Tin-finished contacts are cost-effective but more susceptible to oxidation. Mixed finishes (gold mating, tin post) balance performance and cost. Selection should align with environmental exposure and reliability requirements.

Q: Are all TSW-102 substitutes compatible with the same mating connectors as the 69192-604?

A: Yes. All TSW-102 variants maintain identical pitch (0.100"), number of positions (4), row spacing (0.100"), and contact length - mating (0.230"). Mating compatibility is preserved across all substitutes. Differences in post length do not affect mating interface geometry.

Q: What is the impact of RoHS compliance differences?

A: The 69192-604 is RoHS non-compliant, while all TSW-102 substitutes are ROHS3 compliant. For applications subject to RoHS directives (EU, China, Japan), ROHS3 compliant parts are required. For unrestricted applications, both compliant and non-compliant parts are functionally equivalent.

Q: Which substitute offers the closest dimensional match to the 69192-604?

A: TSW-102-23-G-D and TSW-102-23-S-D provide the closest post length match (0.115" vs. 0.120") and overall contact length (0.445" vs. 0.450"). TSW-102-26-G-D (0.126" post, 0.456" overall) is also within tight tolerance. These three variants are recommended for direct replacement in space-constrained applications.

Q: How do operating temperature ranges affect part selection?

A: TSW-102-08-T-D and TSW-102-23-T-D are limited to -55°C to 105°C, while all other substitutes support -55°C to 125°C. For applications operating above 105°C, avoid tin-finished variants with restricted temperature ratings. Gold-finished variants (TSW-102-08-G-D, TSW-102-23-G-D, TSW-102-26-G-D) and TSW-102-07-S-D support the full -55°C to 125°C range.

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