Amphenol ICC 69192-550H Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-550H is a rectangular connector header for through-hole mounting, featuring 50 positions arranged in 2 rows with 0.100" (2.54mm) pitch. This BERGSTIK® II series connector is designed for board-to-board applications with kinked pin solder termination and push-pull fastening. The part is currently active in production with 780 units in stock. Substitute parts are necessary when specific contact finish requirements, post length variations, or RoHS compliance status differ from the original specification, or when alternative manufacturers offer equivalent electrical and mechanical performance.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	50
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Material	Not specified
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 69192-550H are qualified based on strict equivalence in the following core parameters:

Connector type (Header), contact type (Male Pin), and style (Board to Board)
Number of positions (50) and row configuration (2 rows)
Pitch specifications (0.100" mating pitch, 0.100" row spacing)
Mounting method (Through Hole) and fastening type (Push-Pull)
Contact shape (Square) and material (Phosphor Bronze)
Insulation height (0.100") and color (Black)
Flammability rating (UL94 V-0)
Moisture sensitivity level (1 - Unlimited)

Substitute parts from Samtec Inc. (TSW series) differ from the original in the following allowed variations:

Contact finish specifications (Gold, Tin, or mixed finishes)
Contact finish thickness values
Contact post length (ranging from 0.100" to 0.200")
Overall contact length (resulting from post length variation)
Insulation material (PBT specified in substitutes vs. not specified in original)
Operating temperature range (-55°C to 105°C or -55°C to 125°C)
RoHS compliance status (ROHS3 Compliant in all substitutes)

Parameter Comparison

Parameter	69192-550H	TSW-125-07-G-D	TSW-125-07-S-D	TSW-125-07-T-D	TSW-125-08-G-D	TSW-125-08-L-D	TSW-125-08-T-D	TSW-125-23-G-D	TSW-125-23-S-D	TSW-125-23-T-D	TSW-125-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Series	BERGSTIK® II	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	50	50	50	50	50	50	50	50	50	50	50
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Tin	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	Not specified	10.0µin (0.25µm)	10.0µin (0.25µm)	Not specified	10.0µin (0.25µm)	30.0µin (0.76µm)	Not specified	10.0µin (0.25µm)
Contact Finish - Post	Not specified	Gold	Tin	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Not specified	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All listed Samtec TSW series substitutes maintain active product status and are ROHS3 compliant, providing regulatory advantage over the original 69192-550H which is RoHS non-compliant. Selection among substitute parts depends on specific application requirements for contact post length and finish specifications.

For applications requiring post length closest to the original 69192-550H (0.120"), the TSW-125-23 series (post length 0.115") provides the nearest equivalent. The TSW-125-26-G-D offers post length of 0.126", also within close tolerance of the original specification.

For applications requiring extended post length, the TSW-125-08 series (post length 0.200") accommodates thicker PCB assemblies or applications requiring deeper solder penetration.

For applications with reduced post length requirements, the TSW-125-07 series (post length 0.100") provides the shortest option.

Contact finish selection should align with application solderability and corrosion resistance requirements. Gold-finished contacts (G designation) provide superior corrosion resistance. Tin-finished contacts (T designation) offer standard solderability. Mixed finishes (S designation with gold mating and tin post) balance cost and performance.

Operating temperature range varies between -55°C to 105°C (T designation parts) and -55°C to 125°C (G and S designation parts). Applications requiring operation above 105°C require selection of G or S designated parts.

Frequently Asked Questions (FAQ)

Q: Can TSW series connectors directly replace the 69192-550H in existing designs?

A: TSW series connectors are electrically and mechanically equivalent for board-to-board applications with identical pitch, position count, and row configuration. However, variations in contact post length (ranging from 0.100" to 0.200" versus the original 0.120") may require PCB layout verification to ensure proper solder joint formation and clearance to adjacent components.

Q: What is the significance of the contact finish designations (G, S, T) in TSW part numbers?

A: G designation indicates gold finish on both mating and post contacts. S designation indicates gold finish on mating contacts with tin finish on posts. T designation indicates tin finish on both mating and post contacts. Selection depends on solderability requirements, corrosion resistance needs, and cost considerations for the specific application.

Q: Are all TSW substitutes RoHS compliant?

A: Yes, all listed TSW-125 series substitutes are ROHS3 compliant, whereas the original 69192-550H is RoHS non-compliant. This provides regulatory compliance advantage for new designs or applications subject to RoHS requirements.

Q: How do contact post length variations affect PCB design?

A: Contact post length determines the overall contact length and solder joint depth. The original 69192-550H has 0.120" post length (0.450" overall). TSW-125-07 series has 0.100" post length (0.430" overall), TSW-125-23 series has 0.115" post length (0.445" overall), TSW-125-26-G-D has 0.126" post length (0.456" overall), and TSW-125-08 series has 0.200" post length (0.530" overall). PCB hole depth and solder pad design must accommodate the selected post length to ensure reliable solder joints.

Q: What operating temperature range should be considered for thermal applications?

A: Parts with T designation (TSW-125-07-T-D, TSW-125-08-T-D, TSW-125-23-T-D) operate from -55°C to 105°C. Parts with G and S designations operate from -55°C to 125°C. Applications requiring sustained operation above 105°C require selection of G or S designated parts.

Q: Is the kinked pin termination of the original 69192-550H replicated in TSW substitutes?

A: No. The original 69192-550H features kinked pin termination, while all TSW-125 series substitutes use standard solder termination. Both termination types are compatible with through-hole PCB assembly processes, but kinked pins provide additional mechanical retention during assembly. Standard solder termination relies solely on solder joint strength.

Q: What inventory availability should be considered for production planning?

A: The original 69192-550H has 780 units in stock. TSW substitutes have varying inventory levels: TSW-125-07-G-D (1466 units), TSW-125-07-S-D (1000 units), TSW-125-07-T-D (1014 units), TSW-125-08-G-D (994 units), TSW-125-08-L-D (1097 units), TSW-125-08-T-D (810 units), TSW-125-23-G-D (970 units), TSW-125-23-S-D (1010 units), TSW-125-23-T-D (851 units), and TSW-125-26-G-D (967 units). All substitutes maintain higher inventory levels than the original part.

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