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Amphenol ICC 69192-536H Rectangular Connector Header - Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 69192-536H is a through-hole rectangular connector header featuring 36 positions arranged in 2 rows with 0.100" (2.54mm) pitch. This BERGSTIK® II series component is designed for board-to-board applications with unshrouded, push-pull fastening. The part is currently active in production with 1106 units in stock. Substitute parts are necessary when specific contact finish requirements, post length variations, or RoHS3 compliance are required for new designs or when primary inventory is unavailable.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 36 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Fastening Type | Push-Pull |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Shape | Square |
| Insulation Material | Not specified |
| Insulation Color | Black |
| Material Flammability Rating | UL94 V-0 |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitute parts for the 69192-536H are selected from the Samtec TSW-118 series based on strict electrical and mechanical compatibility. All substitute parts maintain the following critical parameters identical to the main part:
- 36 positions in 2-row configuration
- 0.100" (2.54mm) mating pitch and row spacing
- 0.230" (5.84mm) contact length - mating
- Square contact shape
- Through-hole solder termination
- Push-pull fastening
- UL94 V-0 flammability rating
- MSL 1 (Unlimited)
Substitutes differ in three variable parameters that determine selection:
- Contact Length - Post: 0.100" (2.54mm), 0.115" (2.92mm), or 0.200" (5.08mm)
- Contact Finish - Mating: Gold or Tin
- Contact Finish - Post: Gold or Tin
All Samtec TSW-118 substitutes are RoHS3 compliant and feature Polybutylene Terephthalate (PBT) insulation material, distinguishing them from the main part's non-compliant status and unspecified insulation material.
Parameter Comparison
| Parameter | 69192-536H (Main) | TSW-118-07-G-D | TSW-118-07-L-D | TSW-118-07-S-D | TSW-118-07-T-D | TSW-118-08-G-D | TSW-118-08-L-D | TSW-118-08-T-D | TSW-118-23-G-D | TSW-118-23-S-D | TSW-118-23-T-D |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC (FCI) | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Number of Positions | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 | 36 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin | Male Pin |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder | Solder |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) |
| Contact Length - Post | 0.120" (3.05mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.200" (5.08mm) | 0.200" (5.08mm) | 0.200" (5.08mm) | 0.115" (2.92mm) | 0.115" (2.92mm) | 0.115" (2.92mm) |
| Overall Contact Length | 0.450" (11.43mm) | 0.430" (10.92mm) | 0.430" (10.92mm) | 0.430" (10.92mm) | 0.430" (10.92mm) | 0.530" (13.46mm) | 0.530" (13.46mm) | 0.530" (13.46mm) | 0.445" (11.30mm) | 0.445" (11.30mm) | 0.445" (11.30mm) |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold | Gold | Gold | Tin | Gold | Gold | Tin | Gold | Gold | Tin |
| Contact Finish - Post | Not specified | Gold | Tin | Tin | Tin | Gold | Tin | Tin | Gold | Tin | Tin |
| Contact Material | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| RoHS Status | RoHS non-compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant | RoHS3 Compliant |
| Operating Temperature | Not specified | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C |
| Moisture Sensitivity Level (MSL) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) | 1 (Unlimited) |
| Inventory Status | 1106 Pcs New Original In Stock | 2073 Pcs New Original In Stock | 1170 Pcs New Original In Stock | 706 Pcs New Original In Stock | 947 Pcs New Original In Stock | 634 Pcs New Original In Stock | 768 Pcs New Original In Stock | 1145 Pcs New Original In Stock | 687 Pcs New Original In Stock | 646 Pcs New Original In Stock | 898 Pcs New Original In Stock |
Engineering Selection Recommendations
All Samtec TSW-118 series substitutes are active production parts with RoHS3 compliance and REACH unaffected status. The 69192-536H is RoHS non-compliant, making TSW-118 variants the appropriate choice for designs requiring regulatory compliance with current environmental standards.
Selection among TSW-118 variants depends on post length requirements and contact finish specifications:
For applications requiring post length of 0.100" (2.54mm), select from TSW-118-07 series variants (TSW-118-07-G-D, TSW-118-07-L-D, TSW-118-07-S-D, TSW-118-07-T-D).
For applications requiring post length of 0.200" (5.08mm), select from TSW-118-08 series variants (TSW-118-08-G-D, TSW-118-08-L-D, TSW-118-08-T-D).
For applications requiring post length of 0.115" (2.92mm), select from TSW-118-23 series variants (TSW-118-23-G-D, TSW-118-23-S-D, TSW-118-23-T-D).
Contact finish selection follows the suffix designation: G indicates gold mating and post finish, L indicates gold mating with tin post finish, S indicates gold mating with enhanced thickness and tin post finish, and T indicates tin mating and post finish. Gold-finished variants (G, L, S) operate to -55°C ~ 125°C. Tin-finished variants (T) operate to -55°C ~ 105°C.
Frequently Asked Questions (FAQ)
Q: Can TSW-118 series connectors directly replace the 69192-536H in existing designs?
A: TSW-118 variants maintain identical mating pitch, row spacing, contact length for mating, contact shape, and fastening type. However, post length differs across variants. The 69192-536H has a 0.120" (3.05mm) post length, while TSW-118-07 series provides 0.100" (2.54mm), TSW-118-23 series provides 0.115" (2.92mm), and TSW-118-08 series provides 0.200" (5.08mm). PCB hole depth and component clearance must be evaluated for each variant.
Q: What is the primary advantage of selecting a TSW-118 substitute over the 69192-536H?
A: All TSW-118 variants are RoHS3 compliant with REACH unaffected status, whereas the 69192-536H is RoHS non-compliant. For new designs or applications subject to environmental regulations, TSW-118 substitutes provide regulatory compliance while maintaining electrical and mechanical compatibility.
Q: How do contact finish options affect connector performance?
A: Contact finish affects corrosion resistance and operating temperature range. Gold-finished variants (TSW-118-07-G-D, TSW-118-08-G-D, TSW-118-23-G-D) provide superior corrosion resistance and operate to 125°C. Tin-finished variants (TSW-118-07-T-D, TSW-118-08-T-D, TSW-118-23-T-D) operate to 105°C. Mixed finish options (L and S suffixes) combine gold mating contact with tin post finish for cost optimization while maintaining 125°C operation.
Q: Are all substitute parts available in equivalent quantities?
A: Inventory levels vary across TSW-118 variants. TSW-118-07-G-D has the highest inventory at 2073 units. TSW-118-07-S-D has the lowest at 706 units. All variants are in active production with new original stock available.
Q: What is the significance of the kinked pin termination on the 69192-536H compared to standard solder termination on TSW-118 variants?
A: The 69192-536H features kinked pin termination combined with solder, while TSW-118 variants use standard solder termination. Both termination methods are suitable for through-hole PCB assembly. The kinked pin design on the main part provides additional mechanical retention during soldering. TSW-118 variants rely on solder joint strength alone. PCB design and assembly process compatibility should be evaluated when transitioning between these termination styles.
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