Amphenol ICC 69192-534 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-534 is a vertical through-hole rectangular connector header from the BERGSTIK® II series, configured for 34 positions at 2.54mm pitch in a 2-row layout. This connector is designed for board-to-board applications with unshrouded, push-pull fastening and kinked pin solder termination. The part maintains active product status with 960 units in current inventory.

Substitute parts are necessary when original inventory is unavailable, when alternative contact finishes or post lengths are required for specific assembly processes, or when compliance requirements differ between manufacturing locations or end-use applications.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	34
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Shrouding	Unshrouded
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-534 is determined by strict equivalence in the following core parameters:

Connector type (Header)
Contact type (Male Pin)
Number of positions (34)
Number of rows (2)
Pitch - mating (0.100" / 2.54mm)
Row spacing - mating (0.100" / 2.54mm)
Mounting type (Through Hole)
Termination (Solder)
Fastening type (Push-Pull)
Contact shape (Square)
Shrouding (Unshrouded)
Material flammability rating (UL94 V-0)
Insulation color (Black)
Moisture sensitivity level (1 / Unlimited)

All listed substitute parts meet these core requirements. Variations in contact length (post and mating), contact finish (mating and post), contact finish thickness, insulation material, operating temperature range, and RoHS compliance status do not disqualify substitution but represent design trade-offs for specific applications.

Parameter Comparison

Parameter	69192-534 (Amphenol ICC)	6-146256-7 (TE Connectivity)	TSW-117-07-G-D (Samtec)	TSW-117-07-S-D (Samtec)	TSW-117-07-T-D (Samtec)	TSW-117-08-G-D (Samtec)	TSW-117-08-L-D (Samtec)	TSW-117-08-T-D (Samtec)	TSW-117-23-G-D (Samtec)	TSW-117-23-S-D (Samtec)	TSW-117-23-T-D (Samtec)
Manufacturer	Amphenol ICC	TE Connectivity AMP	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Series	BERGSTIK® II	AMPMODU Mod II	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW
Connector Type	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	34	34	34	34	34	34	34	34	34	34	34
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.440" (11.18mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold	Gold	Tin
Contact Finish Thickness - Mating	15.0µin (0.38µm)	15.0µin (0.38µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	Not specified	10.0µin (0.25µm)	10.0µin (0.25µm)	Not specified	10.0µin (0.25µm)	30.0µin (0.76µm)	Not specified
Contact Finish - Post	Not specified	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold	Tin	Tin
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Not specified	Liquid Crystal Polymer (LCP)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	Not specified	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Current Inventory	960 Pcs	996 Pcs	3502 Pcs	1085 Pcs	1093 Pcs	684 Pcs	707 Pcs	732 Pcs	613 Pcs	737 Pcs	790 Pcs

Engineering Selection Recommendations

All listed substitute parts maintain active product status and meet the core electrical and mechanical requirements for direct substitution with the 69192-534. Selection among alternatives should be based on the following compliance and availability factors:

RoHS Compliance: The 69192-534 is RoHS non-compliant. All substitute parts listed (6-146256-7 and all TSW-117 variants) are ROHS3 compliant. Applications subject to RoHS directives or customer requirements for RoHS compliance must use substitute parts rather than the original.

Operating Temperature Range: The 69192-534 does not specify an operating temperature range. Samtec TSW-117 series parts rated for -55°C ~ 125°C (TSW-117-07-G-D, TSW-117-07-S-D, TSW-117-08-G-D, TSW-117-08-L-D, TSW-117-23-G-D, TSW-117-23-S-D) provide extended temperature capability compared to parts rated -55°C ~ 105°C (TSW-117-07-T-D, TSW-117-08-T-D, TSW-117-23-T-D). The TE Connectivity 6-146256-7 operates -65°C ~ 105°C.

Contact Post Length Variations: Samtec TSW-117-08 variants (0.200" post length) provide extended solder tail for applications requiring deeper PCB penetration. TSW-117-07 and TSW-117-23 variants offer shorter post lengths (0.100" and 0.115" respectively) for standard through-hole assembly. The 6-146256-7 matches the original 0.120" post length.

Contact Finish Options: Gold-finished mating contacts (TSW-117-07-G-D, TSW-117-08-G-D, TSW-117-23-G-D, 6-146256-7) are suitable for general applications. Tin-finished mating contacts (TSW-117-07-T-D, TSW-117-08-T-D, TSW-117-23-T-D) are appropriate for cost-sensitive applications where gold plating is not required.

Inventory Availability: TSW-117-07-G-D maintains the highest current inventory (3502 units), followed by TSW-117-23-T-D (790 units) and TSW-117-23-S-D (737 units).

Frequently Asked Questions (FAQ)

Q: Can TSW-117 series connectors with different post lengths substitute for the 69192-534?

A: Yes. The TSW-117-07 (0.100" post), TSW-117-23 (0.115" post), and TSW-117-08 (0.200" post) variants are all electrically and mechanically compatible substitutes. Post length selection depends on PCB thickness and solder joint requirements. Shorter posts (TSW-117-07, TSW-117-23) are suitable for standard PCB thicknesses, while longer posts (TSW-117-08) accommodate thicker boards or provide additional solder volume.

Q: What is the difference between gold and tin contact finishes on the mating surface?

A: Gold-finished contacts (TSW-117-07-G-D, TSW-117-08-G-D, TSW-117-23-G-D) provide superior corrosion resistance and are standard for general-purpose applications. Tin-finished contacts (TSW-117-07-T-D, TSW-117-08-T-D, TSW-117-23-T-D) are cost-effective alternatives suitable for applications where gold plating is not required and corrosion risk is minimal.

Q: Is the 69192-534 suitable for new designs requiring RoHS compliance?

A: No. The 69192-534 is RoHS non-compliant. For applications subject to RoHS directives or customer RoHS requirements, substitute parts must be selected from the listed alternatives, all of which are ROHS3 compliant.

Q: What is the difference between the TE Connectivity 6-146256-7 and Samtec TSW-117 series?

A: The 6-146256-7 is a breakaway-style header with LCP insulation material and operates -65°C ~ 105°C. TSW-117 series connectors use PBT insulation and offer extended temperature operation to 125°C (standard variants) or 105°C (tin-finished variants). Both are electrically equivalent to the 69192-534 for standard applications.

Q: Can I mix contact finishes (gold mating with tin post, or vice versa) in the same assembly?

A: Yes. Contact finish on the mating surface and post are independent specifications. TSW-117-08-L-D, for example, combines gold mating finish with tin post finish. Selection should be based on the specific requirements of the mating connector and solder process.

Q: What is the significance of contact finish thickness specifications?

A: Contact finish thickness affects durability and wear resistance. Higher thickness (30.0µin / 0.76µm on TSW-117-07-S-D, TSW-117-23-S-D) provides greater protection against contact wear in high-cycle mating applications. Standard thickness (10.0µin / 0.25µm on most TSW-117-07-G-D, TSW-117-08-G-D, TSW-117-23-G-D variants) is adequate for typical board-to-board applications with limited mating cycles.

Q: Are all substitute parts rated for the same current and voltage?

A: Current and voltage ratings are not specified for the 69192-534 or most substitute parts. The TE Connectivity 6-146256-7 specifies 3A current rating. For applications with specific current or voltage requirements, contact the manufacturer for detailed electrical specifications.

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