Amphenol ICC 69192-530 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-530 is a through-hole rectangular connector header from the BERGSTIK® II series, configured as a 30-position, 2-row male pin header with 0.100" (2.54mm) pitch spacing. This connector is designed for board-to-board applications requiring push-pull fastening and kinked pin solder termination. The part maintains active product status with 693 units in current inventory. Substitute parts are identified to address application requirements including RoHS compliance, extended operating temperature ranges, and alternative contact finish specifications.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	30
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Finish - Mating	Gold or Gold, GXT™
Contact Material	Phosphor Bronze
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 69192-530 are qualified based on the following critical parameters that determine functional interchangeability:

Core Compatibility Parameters:

Number of Positions: 30
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Fastening Type: Push-Pull
Material Flammability Rating: UL94 V-0
Insulation Color: Black

Variable Parameters Defining Substitute Groups:

Contact Finish - Mating (Gold, Tin)
Contact Finish - Post (Gold, Tin)
Contact Length - Post (0.100", 0.115", 0.120", 0.200")
Overall Contact Length (varies by post length)
Insulation Height (0.090", 0.100")
Operating Temperature Range
RoHS Compliance Status
Contact Finish Thickness specifications

Substitutes are organized by contact post length and finish specifications, as these parameters directly affect PCB assembly compatibility and environmental performance without compromising the core 30-position, 2.54mm pitch header function.

Parameter Comparison

Parameter	69192-530 (Main)	6-146257-5	TSW-115-07-G-D	TSW-115-07-L-D	TSW-115-07-S-D	TSW-115-07-T-D	TSW-115-08-G-D	TSW-115-08-L-D	TSW-115-08-T-D	TSW-115-23-G-D	TSW-115-23-S-D
Manufacturer	Amphenol ICC	TE Connectivity	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Number of Positions	30	30	30	30	30	30	30	30	30	30	30
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Connector Type	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.440" (11.18mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	—	10.0µin (0.25µm)	10.0µin (0.25µm)	—	10.0µin (0.25µm)	30.0µin (0.76µm)
Contact Finish - Post	—	Tin	Gold	Tin	Tin	Tin	Gold	Tin	Tin	Gold	Tin
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	Liquid Crystal Polymer (LCP)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Operating Temperature	—	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Current Rating (Amps)	—	3A	—	—	—	—	—	—	—	—	—

Engineering Selection Recommendations

Primary Substitute - TE Connectivity 6-146257-5 (AMPMODU Mod II Series)

The 6-146257-5 is the primary recommended substitute for applications requiring RoHS compliance. This part maintains identical 30-position, 2-row, 2.54mm pitch configuration with equivalent contact mating length. The 0.090" insulation height represents a minor dimensional variance from the 69192-530. The part carries RoHS Compliant status, 3A current rating specification, and operates across -65°C to 105°C. Copper alloy contact material with tin post finish and LCP insulation material provide alternative material specifications within the same functional class.

Secondary Substitutes - Samtec TSW Series (ROHS3 Compliant)

The Samtec TSW-115 series provides multiple configuration options organized by contact post length:

TSW-115-07 variants (0.100" post length): TSW-115-07-G-D, TSW-115-07-L-D, TSW-115-07-S-D, and TSW-115-07-T-D offer reduced overall contact length (0.430") compared to the main part. These parts support -55°C to 125°C operating range (except TSW-115-07-T-D at -55°C to 105°C) and carry ROHS3 Compliant status. Contact finish variations include gold mating with gold or tin post finishes, and tin mating with tin post finish. All maintain phosphor bronze contact material and PBT insulation.

TSW-115-08 variants (0.200" post length): TSW-115-08-G-D, TSW-115-08-L-D, and TSW-115-08-T-D provide extended overall contact length (0.530") for applications requiring deeper PCB penetration. These parts support -55°C to 125°C operating range (except TSW-115-08-T-D at -55°C to 105°C) and carry ROHS3 Compliant status.

TSW-115-23 variants (0.115" post length): TSW-115-23-G-D and TSW-115-23-S-D offer intermediate overall contact length (0.445") with -55°C to 125°C operating range and ROHS3 Compliant status.

All Samtec substitutes maintain identical pitch, position count, and push-pull fastening specifications. Selection between variants depends on required contact post length, contact finish specifications, and operating temperature requirements.

Frequently Asked Questions (FAQ)

Q: Can TSW-115-07-G-D replace 69192-530 in existing PCB designs?

A: TSW-115-07-G-D maintains identical mating pitch (0.100"), position count (30), and row spacing (0.100"). The primary dimensional difference is overall contact length: 0.430" versus 0.450" for the 69192-530. This 0.020" reduction affects PCB hole depth requirements. Verify PCB design accommodates the shorter contact length before substitution.

Q: What is the difference between TSW-115-07-G-D and TSW-115-07-L-D?

A: Both parts share identical mating contact specifications (gold finish, 0.100" post length). The distinction lies in post finish: TSW-115-07-G-D uses gold post finish, while TSW-115-07-L-D uses tin post finish. This affects solder joint characteristics and long-term reliability in different environmental conditions.

Q: Why does 6-146257-5 have 0.090" insulation height while others have 0.100"?

A: The 6-146257-5 uses Liquid Crystal Polymer (LCP) insulation material, which allows for reduced insulation height while maintaining structural integrity. This 0.010" reduction may affect mechanical fit in applications with tight spacing constraints. Verify mechanical compatibility with mating connectors and PCB layout before selection.

Q: Are all substitute parts RoHS compliant?

A: The 69192-530 is RoHS non-compliant. All listed substitutes carry either RoHS Compliant (6-146257-5) or ROHS3 Compliant (all Samtec TSW-115 variants) status. Selection of RoHS-compliant substitutes is required for applications subject to RoHS regulations.

Q: What operating temperature range should I select?

A: The 69192-530 does not specify operating temperature. Samtec TSW-115 variants support -55°C to 125°C (except T-D variants at -55°C to 105°C), while 6-146257-5 supports -65°C to 105°C. Select based on application thermal requirements. Extended upper temperature range (125°C) is available in TSW-115 G-D, L-D, and S-D variants.

Q: Can I use TSW-115-08 variants as direct replacements?

A: TSW-115-08 variants maintain identical mating specifications but feature 0.200" post length, resulting in 0.530" overall contact length versus 0.450" for the 69192-530. This 0.080" increase requires deeper PCB holes and affects assembly clearances. Use only when PCB design specifically accommodates extended post length.

Q: What is the significance of contact finish thickness specifications?

A: Contact finish thickness affects wear resistance and electrical performance. The 69192-530 specifies 15.0µin (0.38µm) mating finish. Samtec variants range from 10.0µin to 30.0µin. Higher thickness (30.0µin) provides enhanced durability in high-cycle mating applications. Lower thickness (10.0µin) reduces material cost while maintaining functional performance in standard applications.

Q: Are Samtec TSW-115 parts interchangeable with each other?

A: TSW-115 variants share identical mating pitch and position count, enabling mechanical interchangeability in the connector interface. However, post length variations (07, 08, 23 designations) and contact finish specifications require PCB design verification. Confirm post length compatibility with PCB hole depth and contact finish requirements with mating connector specifications before substitution.

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