Amphenol ICC 69192-520 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-520 is a rectangular connector header from the BERGSTIK® II series, designed for through-hole board-to-board applications with 20 positions at 0.100" (2.54mm) pitch. This component features male pins with kinked solder termination and unshrouded design. The part is currently obsolete, making equivalent substitutes necessary for ongoing production and maintenance applications. Active alternatives are available from multiple manufacturers including 3M, Samtec Inc., and Sullins Connector Solutions, all meeting the same core electrical and mechanical specifications.

Key Parameters

Parameter	Value
Manufacturer Part Number	69192-520
Manufacturer	Amphenol ICC (FCI)
Series	BERGSTIK® II
Product Status	Obsolete
Connector Type	Header
Contact Type	Male Pin
Number of Positions	20
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Contact Length - Mating	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)
Overall Contact Length	0.450" (11.43mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Contact Finish - Mating	Gold or Gold, GXT™
Contact Material	Phosphor Bronze
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Current Rating	3A
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-520 is determined by strict alignment with the following core parameters:

Critical Matching Parameters:

Number of Positions: 20
Number of Rows: 2
Pitch - Mating: 0.100" (2.54mm)
Row Spacing - Mating: 0.100" (2.54mm)
Connector Type: Header
Contact Type: Male Pin
Mounting Type: Through Hole
Termination: Solder
Contact Shape: Square
Insulation Height: 0.100" (2.54mm)
Material Flammability Rating: UL94 V-0
Insulation Color: Black

Allowable Variations:

Contact Length - Mating: ±0.025" tolerance acceptable
Contact Length - Post: ±0.020" tolerance acceptable
Contact Finish - Mating: Gold or Tin acceptable
Contact Material: Phosphor Bronze or Copper Alloy acceptable
Insulation Material: Varies by substitute
Operating Temperature: Minimum -55°C and maximum 105°C or higher acceptable
Current Rating: 3A or higher acceptable
RoHS Status: Both compliant and non-compliant acceptable for legacy applications

All substitute parts listed maintain board-to-board or board-to-cable compatibility with identical pitch and position configuration.

Parameter Comparison

Parameter	69192-520 (Main)	2320-6121TB (3M)	MTLW-110-07-F-D-255 (Samtec)	MTLW-110-07-H-D-250 (Samtec)	PCC10DAAN (Sullins)	TSW-110-07-G-D (Samtec)	TSW-110-07-S-D (Samtec)	TSW-110-08-G-D (Samtec)	TSW-110-08-L-D (Samtec)	TSW-110-08-T-D (Samtec)	TSW-110-23-G-D (Samtec)
Manufacturer	Amphenol ICC	3M	Samtec Inc.	Samtec Inc.	Sullins	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Number of Positions	20	20	20	20	20	20	20	20	20	20	20
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.255" (6.48mm)	0.250" (6.35mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.115" (2.92mm)	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.060" (1.52mm)	0.060" (1.52mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Gold	Tin	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Operating Temperature	-65°C ~ 130°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-65°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Current Rating	3A	3A	5.2A per Contact	5.2A per Contact	3A	Not Specified	Not Specified	Not Specified	Not Specified	Not Specified	Not Specified
RoHS Status	RoHS non-compliant	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	Not Applicable	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

Primary Substitutes for Direct Replacement:

The 2320-6121TB (3M 2300 Series) and PCC10DAAN (Sullins) provide the closest dimensional match to the 69192-520, with identical contact lengths and overall dimensions. Both maintain the 0.100" (2.54mm) pitch configuration and support 3A current rating. The 2320-6121TB is RoHS non-compliant, matching the original part status, while PCC10DAAN is ROHS3 compliant for applications requiring modern regulatory alignment.

Samtec TSW Series Alternatives:

The TSW-110-07-G-D and TSW-110-07-S-D offer active production status with ROHS3 compliance. These parts feature slightly shorter overall contact length (0.430" vs 0.450") and reduced post length (0.100" vs 0.120"), suitable for applications with tighter PCB clearance requirements. Both maintain gold mating contact finish and phosphor bronze material composition.

Extended Post Length Options:

The TSW-110-08-G-D, TSW-110-08-L-D, and TSW-110-08-T-D provide extended post length (0.200" vs 0.120"), resulting in overall contact length of 0.530". These variants accommodate deeper PCB mounting or applications requiring additional solder joint length. The TSW-110-08-T-D uses tin mating finish and operates to 105°C maximum, suitable for standard industrial temperature ranges.

Samtec Flex Stack Series:

The MTLW-110-07-F-D-255 and MTLW-110-07-H-D-250 from Samtec's Flex Stack series feature reduced insulation height (0.060" vs 0.100") and enhanced current rating (5.2A per contact). These parts support higher current density applications and offer ROHS3 compliance with operating temperature to 125°C.

Compliance Considerations:

For legacy systems requiring RoHS non-compliant components, the 2320-6121TB maintains original compliance status. For new designs or regulatory-driven applications, all Samtec TSW and MTLW series parts, along with the Sullins PCC10DAAN, provide ROHS3 compliance. The PCC10DAAN is REACH Unaffected, offering additional regulatory advantage for European market applications.

Frequently Asked Questions (FAQ)

Q: Can I use TSW-110-08-G-D as a direct replacement for 69192-520?

A: The TSW-110-08-G-D is electrically and mechanically compatible but features extended post length (0.200" vs 0.120") and overall contact length (0.530" vs 0.450"). This requires PCB layout verification to ensure adequate clearance. The mating interface remains identical at 0.100" (2.54mm) pitch with 20 positions in 2 rows.

Q: What is the difference between TSW-110-07-G-D and TSW-110-07-S-D?

A: Both parts share identical dimensions and pitch configuration. The primary difference is contact finish on the post: TSW-110-07-G-D uses gold finish while TSW-110-07-S-D uses tin finish. Mating contact finish is gold for both. Selection depends on solderability requirements and post-solder cleaning processes.

Q: Are the Samtec MTLW series parts compatible with existing 69192-520 connectors?

A: The MTLW series maintains 0.100" (2.54mm) pitch and 20-position configuration, ensuring mating compatibility. However, the reduced insulation height (0.060" vs 0.100") may affect mechanical fit in applications with tight tolerance housings or guide rails. Physical fit verification is required before deployment.

Q: Which substitute offers the best RoHS compliance for new designs?

A: All Samtec TSW series (TSW-110-07-G-D, TSW-110-07-S-D, TSW-110-08-G-D, TSW-110-08-L-D, TSW-110-08-T-D, TSW-110-23-G-D) and both Samtec MTLW series parts (MTLW-110-07-F-D-255, MTLW-110-07-H-D-250) are ROHS3 compliant. The Sullins PCC10DAAN is also ROHS3 compliant with additional REACH Unaffected status for European applications.

Q: What is the temperature operating range difference between substitutes?

A: The original 69192-520 operates -65°C to 130°C. Most active substitutes operate -55°C to 125°C, reducing the upper temperature limit by 5°C. The TSW-110-08-T-D and 2320-6121TB operate to 105°C maximum, suitable for standard industrial applications but not extended temperature environments. The PCC10DAAN maintains the original -65°C lower limit.

Q: Can I mix different substitute part numbers in the same assembly?

A: All listed substitutes maintain identical pitch (0.100" / 2.54mm), position count (20), and row configuration (2 rows). Mechanical and electrical compatibility is assured across all substitutes. However, assembly documentation should specify a single part number to maintain consistency and traceability.

Q: What is the current rating difference between 69192-520 and Samtec MTLW series?

A: The original 69192-520 is rated 3A total. The MTLW-110-07-F-D-255 and MTLW-110-07-H-D-250 are rated 5.2A per contact, providing significantly higher current capacity. This enhanced rating accommodates higher power applications without thermal derating.

Q: Are there packaging differences between substitutes?

A: The 2320-6121TB (3M) is supplied in bulk packaging. The PCC10DAAN (Sullins) is specified as bulk packaging. Samtec TSW and MTLW series are supplied in bulk packaging. Original packaging specifications should be verified with distributors for specific order requirements.

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