Amphenol ICC 69192-518 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-518 is a vertical rectangular connector header from the BERGSTIK® II series, designed for through-hole board-to-board applications. This 18-position, 2-row connector with 0.100" (2.54mm) pitch provides male pin contacts with kinked pin solder termination and push-pull fastening. The part is currently active in production with 1136 units in stock. Equivalent and substitute parts are identified based on matching electrical and mechanical parameters that ensure functional compatibility in standard PCB assembly applications.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	18
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Length - Mating	0.230" (5.84mm)
Insulation Height	0.100" (2.54mm)
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitute parts for the 69192-518 are qualified based on the following critical parameters that determine functional interchangeability:

Connector geometry: 18 positions, 2 rows, 0.100" (2.54mm) pitch and row spacing
Contact configuration: Male pin contacts with square shape
Mounting interface: Through-hole solder termination with push-pull fastening
Contact mating length: 0.230" (5.84mm) mating contact length
Insulation specifications: 0.100" (2.54mm) insulation height, black color, UL94 V-0 rating
Environmental compliance: MSL 1 (Unlimited), RoHS status, and ECCN classification

Substitutes are grouped by contact post length variations (0.100", 0.115", and 0.200") and contact finish options (Gold, Tin, or mixed finishes). These variations accommodate different PCB thicknesses and soldering requirements while maintaining core electrical and mechanical compatibility.

Parameter Comparison

Parameter	69192-518 (Amphenol ICC)	5-146256-9 (TE Connectivity)	TSW-109-07-G-D (Samtec)	TSW-109-07-L-D (Samtec)	TSW-109-07-S-D (Samtec)	TSW-109-07-T-D (Samtec)	TSW-109-08-G-D (Samtec)	TSW-109-08-L-D (Samtec)	TSW-109-08-T-D (Samtec)	TSW-109-23-G-D (Samtec)	TSW-109-23-S-D (Samtec)
Connector Type	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header	Header
Number of Positions	18	18	18	18	18	18	18	18	18	18	18
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.440" (11.18mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	15.0µin (0.38µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	—	10.0µin (0.25µm)	10.0µin (0.25µm)	—	10.0µin (0.25µm)	30.0µin (0.76µm)
Contact Finish - Post	—	Tin	Gold	Tin	Tin	Tin	Gold	Tin	Tin	Gold	Tin
Contact Material	Phosphor Bronze	Copper Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	Liquid Crystal Polymer (LCP)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	—	-65°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Current Rating (Amps)	—	3A	—	—	—	—	—	—	—	—	—
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
RoHS Status	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
ECCN	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99
HTSUS	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040

Engineering Selection Recommendations

Primary Substitute: TE Connectivity 5-146256-9

The 5-146256-9 from TE Connectivity AMPMODU Mod II series is the manufacturer-recommended primary substitute. It maintains identical 18-position, 2-row configuration with 0.100" (2.54mm) pitch and matching contact mating length of 0.230" (5.84mm). The contact post length of 0.120" (3.05mm) aligns with the original 69192-518. This part is RoHS Compliant and ROHS3 Compliant, with an operating temperature range of -65°C to 105°C and 3A current rating. Insulation material is Liquid Crystal Polymer (LCP) with UL94 V-0 rating. Inventory availability is 2809 units.

Samtec TSW Series Substitutes

The Samtec TSW-109 series provides multiple substitution options differentiated by contact post length and finish specifications:

TSW-109-07 variants (0.100" post length): TSW-109-07-G-D, TSW-109-07-L-D, TSW-109-07-S-D, and TSW-109-07-T-D accommodate standard PCB thicknesses. These parts feature Polybutylene Terephthalate (PBT) insulation, UL94 V-0 rating, and ROHS3 Compliance. Operating temperature ranges from -55°C to 125°C (or -55°C to 105°C for tin-finish variants). Contact finish options include gold with varying thicknesses (10.0µin or 30.0µin) or tin finishes.

TSW-109-08 variants (0.200" post length): TSW-109-08-G-D, TSW-109-08-L-D, and TSW-109-08-T-D are suitable for thicker PCBs or applications requiring extended post engagement. These maintain identical electrical and mechanical specifications as TSW-109-07 variants except for the increased post length.

TSW-109-23 variants (0.115" post length): TSW-109-23-G-D and TSW-109-23-S-D provide intermediate post length for applications between standard and extended requirements.

All Samtec substitutes are ROHS3 Compliant with REACH Unaffected status and EAR99 ECCN classification. Inventory levels range from 690 to 1095 units across variants.

Compliance Considerations

The original 69192-518 is RoHS non-compliant. All substitute parts listed are RoHS Compliant or ROHS3 Compliant, making them suitable for applications requiring regulatory compliance. All parts maintain UL94 V-0 flammability rating and MSL 1 (Unlimited) moisture sensitivity level.

Frequently Asked Questions (FAQ)

Q: Can TSW-109-07 variants directly replace the 69192-518 in existing designs?

A: TSW-109-07 variants are mechanically and electrically compatible with the 69192-518 for standard PCB thicknesses. The primary difference is the contact post length: 0.100" (2.54mm) versus the original 0.120" (3.05mm). This 0.020" (0.51mm) reduction is within typical PCB assembly tolerances for through-hole soldering. Verify PCB thickness and solder joint requirements for your specific application.

Q: What is the difference between TSW-109-07-G-D, TSW-109-07-L-D, and TSW-109-07-S-D?

A: These variants differ in contact finish specifications. TSW-109-07-G-D features gold mating finish (10.0µin) with gold post finish. TSW-109-07-L-D has gold mating finish (10.0µin) with tin post finish. TSW-109-07-S-D provides gold mating finish (30.0µin, thicker) with tin post finish. All three have identical electrical and mechanical properties; selection depends on soldering process requirements and contact durability specifications.

Q: Why does the 5-146256-9 have a different insulation material (LCP) compared to Samtec parts (PBT)?

A: Both Liquid Crystal Polymer (LCP) and Polybutylene Terephthalate (PBT) meet UL94 V-0 flammability requirements and provide equivalent mechanical performance for this connector class. LCP offers superior dimensional stability and lower moisture absorption, while PBT provides cost efficiency. Both materials are suitable for standard through-hole PCB assembly applications.

Q: What is the significance of contact post length variations (0.100", 0.115", 0.200")?

A: Contact post length determines the depth of solder joint engagement in the PCB. Standard PCBs typically use 0.062" thickness, accommodating 0.100" to 0.120" post lengths. Thicker PCBs (0.093" or greater) benefit from 0.200" post length for improved solder joint reliability. The 0.115" variant provides intermediate engagement for PCBs between 0.062" and 0.093" thickness.

Q: Are all listed substitutes RoHS compliant?

A: Yes. The 5-146256-9 is RoHS Compliant. All Samtec TSW-109 variants are ROHS3 Compliant. The original 69192-518 is RoHS non-compliant. If your application requires RoHS compliance, select from the substitute parts listed.

Q: What is the operating temperature difference between 69192-518 and substitute parts?

A: The original 69192-518 does not specify an operating temperature range. The 5-146256-9 operates from -65°C to 105°C. Samtec TSW-109 variants operate from -55°C to 125°C (or -55°C to 105°C for tin-finish mating contact variants). Select based on your application's thermal requirements.

Q: Can I mix contact finish types within a single connector assembly?

A: No. Each part number specifies a complete finish configuration for both mating and post contacts. Mixing finish types requires separate part numbers and assembly procedures. Select a single part number that matches your soldering and contact durability requirements.

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