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Amphenol ICC 69192-516 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 69192-516 is a rectangular connector header featuring 16 positions with 0.100" (2.54mm) pitch, designed for through-hole board-to-board applications. This BERGSTIK® II series connector is an active product with unshrouded, push-pull fastening and kinked pin solder termination. Equivalent and substitute parts are identified based on matching core electrical and mechanical parameters: 16-position configuration, 2-row layout, 0.100" pitch, through-hole mounting, square contact geometry, and board-to-board connectivity. Substitutes accommodate variations in contact length, finish specifications, and material composition while maintaining functional compatibility.
Substiute Parts
Key Parameters
| Parameter | 69192-516 Specification |
|---|---|
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 16 |
| Number of Rows | 2 |
| Pitch - Mating | 0.100" (2.54mm) |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Style | Board to Board |
| Shrouding | Unshrouded |
| Fastening Type | Push-Pull |
| Contact Shape | Square |
| Insulation Height | 0.100" (2.54mm) |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Product Status | Active |
Substitute Part Grouping Explanation
Substitution eligibility is determined by strict adherence to the following core parameters:
Mandatory Matching Parameters:
- Number of Positions: 16
- Number of Rows: 2
- Pitch - Mating: 0.100" (2.54mm)
- Row Spacing - Mating: 0.100" (2.54mm)
- Connector Type: Header
- Contact Type: Male Pin
- Mounting Type: Through Hole
- Style: Board to Board (or Board to Board or Cable)
- Shrouding: Unshrouded
- Fastening Type: Push-Pull
- Contact Shape: Square
- Insulation Height: 0.100" (2.54mm)
- Material Flammability Rating: UL94 V-0
- Insulation Color: Black
Variable Parameters (Allowed Substitution Variance):
- Contact Length - Mating: 0.230" to 0.235" (5.84mm to 5.97mm)
- Contact Length - Post: 0.100" to 0.610" (2.54mm to 15.49mm)
- Overall Contact Length: 0.430" to 0.945" (10.92mm to 24.00mm)
- Contact Finish - Mating: Gold, Tin, or Tin-Lead
- Contact Material: Phosphor Bronze or Copper Alloy
- Insulation Material: Polycyclohexylenedimethylene Terephthalate (PCT), Polybutylene Terephthalate (PBT), or Glass-Filled Polyester
- Operating Temperature Range: -55°C to 125°C (subset ranges acceptable)
- RoHS Status: Compliant or Non-Compliant
- Contact Finish Thickness - Mating: 10.0µin to 200.0µin (0.25µm to 5.08µm)
All identified substitutes meet the mandatory parameter requirements and fall within acceptable variance for optional parameters.
Parameter Comparison
| Parameter | 69192-516 | 929836-01-08-RK | 929836-02-08 | 929836-05-08 | 929836-09-08 | TSW-108-07-S-D | TSW-108-08-L-D | TSW-108-08-T-D | TSW-108-23-S-D | TSW-108-23-T-D |
|---|---|---|---|---|---|---|---|---|---|---|
| Manufacturer | Amphenol ICC | 3M | 3M | 3M | 3M | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. | Samtec Inc. |
| Number of Positions | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 | 16 |
| Number of Rows | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 | 2 |
| Pitch - Mating | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" |
| Row Spacing - Mating | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" | 0.100" |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole | Through Hole |
| Style | Board to Board | Board to Board | Board to Board | Board to Board | Board to Board | Board to Board or Cable | Board to Board or Cable | Board to Board or Cable | Board to Board or Cable | Board to Board or Cable |
| Shrouding | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded | Unshrouded |
| Fastening Type | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull | Push-Pull |
| Contact Length - Mating | 0.230" | 0.235" | 0.235" | 0.235" | 0.235" | 0.230" | 0.230" | 0.230" | 0.230" | 0.230" |
| Contact Length - Post | 0.120" | 0.110" | 0.210" | 0.610" | 0.145" | 0.100" | 0.200" | 0.200" | 0.115" | 0.115" |
| Overall Contact Length | 0.450" | 0.445" | 0.545" | 0.945" | 0.480" | 0.430" | 0.530" | 0.530" | 0.445" | 0.445" |
| Contact Finish - Mating | Gold or Gold, GXT™ | Tin | Tin-Lead | Tin-Lead | Tin-Lead | Gold | Gold | Tin | Gold | Tin |
| Contact Material | Phosphor Bronze | Copper Alloy | Copper Alloy | Copper Alloy | Copper Alloy | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze | Phosphor Bronze |
| Insulation Material | Not Specified | Polycyclohexylenedimethylene Terephthalate (PCT) | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Polybutylene Terephthalate (PBT), Polyester, Glass Filled | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) | Polybutylene Terephthalate (PBT) |
| Operating Temperature | Not Specified | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -40°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 125°C | -55°C ~ 105°C | -55°C ~ 125°C | -55°C ~ 105°C |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 | UL94 V-0 |
| Insulation Color | Black | Black | Black | Black | Black | Black | Black | Black | Black | Black |
| RoHS Status | Non-Compliant | Compliant | Non-Compliant | Non-Compliant | Non-Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
| Product Status | Active | Active | Active | Active | Active | Active | Active | Active | Active | Active |
Engineering Selection Recommendations
All substitute parts listed maintain active product status and meet the core mechanical and electrical requirements for direct substitution with the Amphenol ICC 69192-516. Selection between substitutes depends on specific application requirements:
RoHS Compliance Consideration: The 69192-516 is RoHS non-compliant. For applications requiring RoHS compliance, 929836-01-08-RK (3M, RoHS Compliant) and all Samtec TSW series parts (ROHS3 Compliant) are suitable alternatives. The 3M 929836-02-08, 929836-05-08, and 929836-09-08 are RoHS non-compliant and maintain compatibility with the original part's compliance status.
Contact Post Length Variation: Post length ranges from 0.100" to 0.610" across substitutes. The 69192-516 specifies 0.120" post length. TSW-108-07-S-D (0.100"), TSW-108-23-S-D (0.115"), and TSW-108-23-T-D (0.115") provide closest dimensional alignment. The 929836-05-08 offers extended post length (0.610") for applications requiring deeper PCB penetration.
Contact Finish Specification: The 69192-516 features gold or gold GXT™ finish. Samtec TSW-108-07-S-D and TSW-108-23-S-D provide gold-finished alternatives. For tin-finished applications, TSW-108-08-T-D and TSW-108-23-T-D are available. The 3M 929836 series offers tin or tin-lead finishes.
Operating Temperature Range: The 69192-516 does not specify operating temperature. Samtec TSW series parts support -55°C to 125°C (or -55°C to 105°C for tin-finished variants), providing broader temperature coverage than 3M 929836 series parts (-40°C to 105°C).
Contact Material: The 69192-516 uses phosphor bronze contacts. Samtec TSW series maintains phosphor bronze construction. The 3M 929836 series substitutes copper alloy contacts, which remain functionally compatible within the specified pitch and position parameters.
Frequently Asked Questions (FAQ)
Q: Can I substitute the Amphenol ICC 69192-516 with any of the listed parts?
A: Yes. All listed parts meet the mandatory substitution criteria: 16 positions, 2 rows, 0.100" pitch, through-hole mounting, unshrouded design, push-pull fastening, and UL94 V-0 flammability rating. Substitution is mechanically and electrically compatible. Selection should account for contact post length, finish specification, and compliance requirements specific to your application.
Q: What is the primary difference between the 3M 929836 series and Samtec TSW series substitutes?
A: The 3M 929836 series uses copper alloy contacts with tin or tin-lead finishes and operates within -40°C to 105°C. The Samtec TSW series uses phosphor bronze contacts with gold or tin finishes and supports extended operating temperatures (-55°C to 125°C). Both series maintain identical pitch, position count, and mechanical form factor.
Q: Does contact post length affect compatibility?
A: Contact post length determines PCB penetration depth. The 69192-516 specifies 0.120" post length. Substitutes range from 0.100" to 0.610". For direct mechanical replacement without PCB redesign, select substitutes with post lengths within ±0.020" of the original specification: TSW-108-07-S-D (0.100"), TSW-108-23-S-D (0.115"), TSW-108-23-T-D (0.115"), or 929836-01-08-RK (0.110"). Extended post lengths (929836-05-08 at 0.610") require PCB hole depth verification.
Q: Are RoHS-compliant substitutes available?
A: Yes. The 3M 929836-01-08-RK is RoHS Compliant. All Samtec TSW series parts (TSW-108-07-S-D, TSW-108-08-L-D, TSW-108-08-T-D, TSW-108-23-S-D, TSW-108-23-T-D) are ROHS3 Compliant. The original 69192-516 and the 3M 929836-02-08, 929836-05-08, and 929836-09-08 are RoHS non-compliant.
Q: What contact finish should I select?
A: The 69192-516 specifies gold or gold GXT™ finish. For gold-finished substitutes, use TSW-108-07-S-D or TSW-108-23-S-D. For tin-finished alternatives, use TSW-108-08-T-D or TSW-108-23-T-D. The 3M 929836-01-08-RK provides tin finish; 929836-02-08, 929836-05-08, and 929836-09-08 provide tin-lead finish. Contact finish selection depends on mating connector specifications and environmental exposure requirements.
Q: Can I use these substitutes in high-temperature applications?
A: The 69192-516 does not specify operating temperature limits. Samtec TSW series parts support -55°C to 125°C (or -55°C to 105°C for tin-finished variants), suitable for extended temperature ranges. The 3M 929836 series is rated -40°C to 105°C. Verify your application's temperature requirements against the selected substitute's operating range.
Q: Are there inventory considerations for these substitutes?
A: Inventory levels vary. The Samtec TSW-108-08-T-D has the highest availability (8000 pcs). The 3M 929836-01-08-RK (1723 pcs) and Samtec TSW-108-23-T-D (2000 pcs) offer substantial stock. Lower-inventory options include TSW-108-23-S-D (1078 pcs) and 929836-02-08 (806 pcs). Verify current availability with your supplier for production scheduling.
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