Amphenol ICC 69192-510H Rectangular Connector Header - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-510H is a through-hole rectangular connector header from the BERGSTIK® II series, configured as a 10-position, 2-row male pin header with 0.100" (2.54mm) pitch spacing. This connector is designed for board-to-board applications with unshrouded, push-pull fastening and kinked pin solder termination. The part is currently active in production with 1023 units in stock. Substitute parts are necessary to address supply chain flexibility, alternative packaging requirements, compliance certifications, or specific contact finish and material specifications required by different application environments.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	10
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Shrouding	Unshrouded
Style	Board to Board
Contact Shape	Square
Contact Material	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-510H is determined by strict alignment with the following core parameters: 10-position, 2-row configuration; 0.100" (2.54mm) mating pitch and row spacing; male pin contact type; through-hole mounting; push-pull fastening; unshrouded design; and board-to-board or board-to-cable style compatibility. All substitute parts listed maintain these critical dimensional and functional specifications.

Variations among substitutes occur in the following areas: contact material (phosphor bronze versus brass alloy or copper alloy), contact finish composition (gold thickness, tin plating), contact length specifications (mating and post lengths), insulation material (LCP glass-filled, PBT, or PCT), contact shape (square versus circular), and compliance certifications (RoHS3 compliance status). These variations do not prevent functional substitution but may affect performance in specific thermal, environmental, or compliance-driven applications.

Parameter Comparison

Parameter	69192-510H (Amphenol ICC)	0879141026 (Molex)	802-10-010-10-001000 (Mill-Max)	TSW-105-08-G-D (Samtec)	TSW-105-08-L-D (Samtec)	TSW-105-08-T-D (Samtec)	TSW-105-23-G-D (Samtec)	TSW-105-23-S-D (Samtec)	TSW-105-23-T-D (Samtec)
Connector Type	Header	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	10	10	10	10	10	10	10	10	10
Number of Rows	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Style	Board to Board	Board to Board or Cable	Board to Board	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable
Contact Shape	Square	Square	Circular	Square	Square	Square	Square	Square	Square
Contact Material	Phosphor Bronze	Copper Alloy	Brass Alloy	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Contact Finish - Mating	Gold or Gold, GXT™	Tin	Gold	Gold	Gold	Tin	Gold	Gold	Tin
Contact Length - Mating	0.230" (5.84mm)	0.276" (7.00mm)	0.195" (4.95mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.117" (2.97mm)	0.118" (3.00mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)
Overall Contact Length	0.450" (11.43mm)	0.482" (12.25mm)	0.438" (11.12mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)
Insulation Height	0.100" (2.54mm)	0.090" (2.29mm)	0.110" (2.79mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Insulation Material	Not specified	Liquid Crystal Polymer (LCP), Glass Filled	Polycyclohexylenedimethylene Terephthalate (PCT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	Not specified	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Operating Temperature	Not specified	Not specified	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Packaging	Bulk	Tray	Bulk	Bulk	Bulk	Bulk	Bulk	Bulk	Bulk
Inventory Status	1023 Pcs New Original In Stock	872 Pcs New Original In Stock	1151 Pcs New Original In Stock	2739 Pcs New Original In Stock	1834 Pcs New Original In Stock	1120 Pcs New Original In Stock	5390 Pcs New Original In Stock	1352 Pcs New Original In Stock	2112 Pcs New Original In Stock

Engineering Selection Recommendations

All substitute parts maintain active product status and are available in current inventory. Selection between the 69192-510H and its substitutes depends on compliance and certification requirements specific to the application.

The 69192-510H is RoHS non-compliant. Applications requiring RoHS3 compliance must select from the following alternatives: Molex 0879141026, Mill-Max 802-10-010-10-001000, or any Samtec TSW series variant (TSW-105-08-G-D, TSW-105-08-L-D, TSW-105-08-T-D, TSW-105-23-G-D, TSW-105-23-S-D, TSW-105-23-T-D), all of which carry ROHS3 Compliant certification.

For applications without RoHS compliance mandates, the 69192-510H remains a valid selection with 1023 units in stock. Samtec TSW-105-23-G-D offers the highest inventory availability at 5390 units and maintains UL94 V-0 flammability rating with -55°C to 125°C operating temperature range.

Contact finish selection should align with application soldering and environmental requirements. Gold-finished variants (69192-510H, TSW-105-08-G-D, TSW-105-23-G-D, TSW-105-23-S-D) provide enhanced corrosion resistance. Tin-finished variants (Molex 0879141026, TSW-105-08-T-D, TSW-105-23-T-D) are suitable for standard soldering processes.

Frequently Asked Questions (FAQ)

Q: Can the Molex 0879141026 directly replace the Amphenol ICC 69192-510H?

A: The Molex 0879141026 maintains the same 10-position, 2-row configuration with 0.100" (2.54mm) pitch and push-pull fastening. However, it differs in contact length (0.276" mating versus 0.230"), insulation material (LCP glass-filled versus unspecified), and contact finish (tin versus gold). These differences do not prevent functional substitution in board-to-board applications but may affect performance in specific thermal or corrosion-prone environments.

Q: What is the primary difference between Samtec TSW-105-08 and TSW-105-23 variants?

A: The primary difference is contact post length. TSW-105-08 variants feature 0.200" (5.08mm) post length, while TSW-105-23 variants feature 0.115" (2.92mm) post length. Both maintain identical mating contact length (0.230") and pitch specifications. Selection depends on PCB thickness and solder joint depth requirements.

Q: Are all substitute parts suitable for high-temperature applications?

A: Operating temperature specifications vary. The 69192-510H does not specify an operating temperature range. Samtec TSW variants with -55°C to 125°C rating (TSW-105-08-G-D, TSW-105-08-L-D, TSW-105-23-G-D, TSW-105-23-S-D) are suitable for extended temperature ranges. TSW-105-08-T-D and TSW-105-23-T-D are rated to -55°C to 105°C. Applications requiring operation above 105°C should confirm compatibility with the original 69192-510H specifications.

Q: Does packaging format affect electrical performance?

A: Packaging format (bulk versus tray) does not affect electrical performance. The Molex 0879141026 is supplied in tray packaging, while all other parts are supplied in bulk. Packaging selection is driven by assembly process requirements and inventory management practices.

Q: Which substitute offers the best RoHS compliance and highest inventory availability?

A: The Samtec TSW-105-23-G-D combines ROHS3 Compliant certification with the highest inventory availability at 5390 units in stock. It maintains the same 10-position, 2-row configuration, 0.100" (2.54mm) pitch, and UL94 V-0 flammability rating as the original part.

Q: Can I use a circular contact shape substitute (Mill-Max 802-10-010-10-001000) in place of the square contact shape original?

A: The Mill-Max 802-10-010-10-001000 features circular contacts versus the square contacts of the 69192-510H. While both maintain identical pitch and position specifications, the contact shape difference may affect mating force characteristics and contact pressure distribution. Mechanical compatibility with the mating connector must be confirmed before substitution.

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