Amphenol ICC 69192-510 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-510 is a rectangular connector header featuring 10 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing. This through-hole component utilizes kinked pin solder termination and push-pull fastening for board-to-board applications. The part is classified as obsolete, necessitating identification of active equivalent alternatives that maintain electrical and mechanical compatibility for ongoing production and repair applications.

Key Parameters

Parameter	Value
Manufacturer Part Number	69192-510
Manufacturer	Amphenol ICC (FCI)
Category	Rectangular Connectors
Connector Type	Header
Contact Type	Male Pin
Number of Positions	10
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Finish - Mating	Gold or Gold, GXT™
Contact Material	Phosphor Bronze
Shrouding	Unshrouded
Insulation Color	Black
Material Flammability Rating	UL94 V-0
Product Status	Obsolete
RoHS Status	RoHS non-compliant

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following critical parameters:

Connector Type & Contact Configuration: Header with male pins
Position Count & Row Arrangement: 10 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
Mounting Method: Through-hole solder termination
Fastening Mechanism: Push-pull fastening
Shrouding: Unsshrouded design
Insulation Color: Black
Flammability Compliance: UL94 V-0

All identified substitute parts meet these core electrical and mechanical parameters. Variations in contact length, contact finish composition, and post finish are permissible within the scope of board-to-board connector applications, provided the mating interface dimensions remain compatible.

Parameter Comparison

Parameter	69192-510 (Main)	0879140001	0879141026	802-10-010-10-001000	TD-105-G-A-1	TSW-105-08-G-D	TSW-105-08-L-D	TSW-105-08-T-D	TSW-105-23-G-D	TSW-105-23-S-D	TSW-105-23-T-D
Manufacturer	Amphenol ICC	Molex	Molex	Mill-Max	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec	Samtec
Connector Type	Header	Header, Breakaway	Header, Breakaway	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	10	10	10	10	10	10	10	10	10	10	10
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	N/A	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Shape	Square	Square	Square	Circular	N/A	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Tin	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Brass Alloy	N/A	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	N/A	N/A	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant

Engineering Selection Recommendations

All substitute parts listed are active products with ROHS3 compliance, addressing the obsolescence and regulatory limitations of the original 69192-510. Selection among substitutes depends on specific application requirements:

Molex C-Grid 87914 Series (0879140001, 0879141026): These breakaway header options provide flexibility for applications requiring individual position separation. Both maintain UL94 V-0 flammability compliance and offer copper alloy contacts with solder termination. The 0879140001 features gold mating finish, while 0879141026 provides tin mating finish with extended contact length (0.276").

Mill-Max 802 Series (802-10-010-10-001000): This option features circular contact geometry and brass alloy construction with gold finish on both mating and post surfaces. Flammability rating is not specified for this part.

Samtec TD Series (TD-105-G-A-1): Screw machine contact design with gold finish and UL94 V-0 compliance. This variant lacks specified fastening type designation.

Samtec TSW Series (TSW-105-08-G-D, TSW-105-08-L-D, TSW-105-08-T-D, TSW-105-23-G-D, TSW-105-23-S-D, TSW-105-23-T-D): These variants offer the most extensive compatibility range with the original part. All maintain phosphor bronze contacts, square contact geometry, UL94 V-0 compliance, and push-pull fastening. Variants differ in contact length (0.200" post length for 08-series; 0.115" post length for 23-series) and finish specifications (gold or tin mating finish; gold or tin post finish). Operating temperature ranges extend to -55°C to 125°C for gold-finished variants and -55°C to 105°C for tin-finished variants.

Frequently Asked Questions (FAQ)

Q: What determines if a part can substitute for the 69192-510?

A: Substitution requires matching the core electrical and mechanical parameters: 10-position, 2-row header configuration with 0.100" (2.54mm) pitch spacing, through-hole solder termination, push-pull fastening, unshrouded design, and black insulation. Contact geometry, finish composition, and post length variations are permissible within board-to-board connector applications.

Q: Why are all substitute parts listed as active products?

A: The original 69192-510 is classified as obsolete. Active substitute parts ensure continued availability for production and repair applications. All listed substitutes meet the core mechanical and electrical compatibility requirements while offering current manufacturing support and regulatory compliance.

Q: How do contact finish variations affect substitution?

A: Contact finish (gold or tin) affects corrosion resistance and solderability but does not prevent mechanical or electrical substitution. Gold-finished contacts provide superior corrosion resistance, while tin-finished contacts offer cost optimization. Selection depends on environmental exposure and reliability requirements of the specific application.

Q: What is the significance of the TSW series variants (08 vs. 23)?

A: The primary difference is post contact length. TSW-105-08 variants feature 0.200" post length, while TSW-105-23 variants feature 0.115" post length. Post length selection depends on PCB thickness and solder joint requirements. Both maintain identical mating pitch and row spacing.

Q: Are there packaging differences among substitutes?

A: Yes. Molex parts are supplied in trays, Samtec TSW series in bulk, Mill-Max in bulk, and Samtec TD in tubes. Packaging does not affect electrical or mechanical compatibility but may influence procurement logistics and handling procedures.

Q: What is the impact of RoHS3 compliance on substitution?

A: All substitute parts are ROHS3 compliant, whereas the original 69192-510 is RoHS non-compliant. This compliance upgrade is mandatory for applications subject to RoHS regulations and represents a regulatory improvement over the obsolete original part.

Q: Can the 802-10-010-10-001000 (Mill-Max) be used as a direct substitute despite circular contact geometry?

A: The circular contact geometry of the Mill-Max part differs from the square contact geometry of the original and most other substitutes. While this part meets the core position, pitch, and mounting requirements, the contact shape variation may affect mating force characteristics and connector compatibility. Application-specific evaluation is necessary.

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