Amphenol ICC 69192-504 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-504 is a rectangular connector header for through-hole mounting with 4 positions at 0.100" (2.54mm) pitch. This component belongs to the BERGSTIK® II series and is classified as obsolete. The part features unshrouded, board-to-board connectivity with kinked pin solder termination and push-pull fastening. Due to its obsolete status, equivalent substitute parts from active manufacturers are necessary for new designs and ongoing production requirements.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Pitch - Mating	0.100" (2.54mm)
Number of Positions	4
Number of Rows	2
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Height	0.100" (2.54mm)
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Product Status	Obsolete

Substitute Part Grouping Explanation

Substitution of the 69192-504 is determined by strict adherence to the following core parameters:

Connector Type: Header
Contact Type: Male Pin
Pitch - Mating: 0.100" (2.54mm)
Number of Positions: 4
Number of Rows: 2
Row Spacing - Mating: 0.100" (2.54mm)
Mounting Type: Through Hole
Termination: Solder
Fastening Type: Push-Pull
Contact Shape: Square
Insulation Height: 0.100" (2.54mm)
Material Flammability Rating: UL94 V-0

All substitute parts listed are from Samtec Inc. TSW series and maintain these core parameters. Variations exist in contact length specifications (post and overall), contact finish materials, and contact finish thickness, which determine specific application suitability within the same functional category.

Parameter Comparison

Parameter	69192-504 (Main)	TSW-102-07-S-D	TSW-102-08-G-D	TSW-102-08-L-D	TSW-102-08-T-D	TSW-102-23-G-D	TSW-102-23-S-D	TSW-102-23-T-D	TSW-102-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Number of Positions	4	4	4	4	4	4	4	4	4
Number of Rows	2	2	2	2	2	2	2	2	2
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder	Solder
Fastening Type	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull	Push-Pull
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	30.0µin (0.76µm)	10.0µin (0.25µm)	10.0µin (0.25µm)	—	10.0µin (0.25µm)	30.0µin (0.76µm)	—	10.0µin (0.25µm)
Contact Finish - Post	—	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	—	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	—	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black
Product Status	Obsolete	Active	Active	Active	Active	Active	Active	Active	Active
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level (MSL)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
REACH Status	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected	REACH Unaffected
ECCN	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99	EAR99
HTSUS	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040	8536.69.4040

Engineering Selection Recommendations

All Samtec TSW series substitutes maintain active product status and ROHS3 compliance, providing regulatory advantage over the obsolete, non-compliant 69192-504. Selection among substitute parts depends on contact length requirements specific to PCB thickness and mating depth specifications.

TSW-102-23-G-D and TSW-102-23-S-D offer contact post lengths closest to the original 69192-504 specification (0.115" vs. 0.120"), making these the primary candidates for direct replacement in existing PCB designs. TSW-102-23-G-D provides gold-plated posts for enhanced corrosion resistance, while TSW-102-23-S-D offers thicker mating contact finish (30.0µin) for improved durability in high-cycle applications.

TSW-102-26-G-D provides a slightly longer post (0.126") for applications requiring additional PCB penetration depth. TSW-102-08-series parts feature extended post lengths (0.200") suitable for thicker PCB assemblies or applications requiring deeper solder joint formation.

TSW-102-07-S-D offers the shortest post length (0.100") for thin PCB applications. Parts designated with "T" suffix (TSW-102-08-T-D, TSW-102-23-T-D) feature tin mating contact finish and operate at reduced maximum temperature (-55°C ~ 105°C) compared to gold-finished variants.

All substitute parts share identical mating contact length (0.230"), pitch (0.100"), position count (4), row configuration (2), and flammability rating (UL94 V-0) with the original component.

Frequently Asked Questions (FAQ)

Q: Can TSW series connectors directly replace the 69192-504 in existing designs?

A: TSW series connectors maintain identical mating pitch, position count, row spacing, contact shape, and flammability rating. Direct mechanical and electrical compatibility is established for these core parameters. Contact post length variations require PCB design verification to confirm solder joint depth compatibility.

Q: What is the difference between gold and tin contact finishes?

A: Gold-finished contacts (TSW-102-08-G-D, TSW-102-23-G-D, TSW-102-26-G-D) provide superior corrosion resistance and lower contact resistance over extended service life. Tin-finished contacts (TSW-102-07-S-D, TSW-102-08-L-D, TSW-102-08-T-D, TSW-102-23-S-D, TSW-102-23-T-D) offer cost efficiency and are suitable for standard industrial applications with normal environmental exposure.

Q: How do contact post lengths affect PCB compatibility?

A: Contact post length determines the depth of solder joint formation on the PCB. The 69192-504 specifies 0.120" post length. TSW-102-23-series parts (0.115") provide the closest match. TSW-102-08-series (0.200") and TSW-102-26-G-D (0.126") require PCB design adjustment. TSW-102-07-S-D (0.100") suits thin PCB applications.

Q: What compliance advantages do TSW substitutes offer?

A: All TSW series parts are ROHS3 compliant and carry active product status, eliminating obsolescence risk. The original 69192-504 is RoHS non-compliant and obsolete, creating supply chain and regulatory exposure for new designs.

Q: Are operating temperature ranges identical across all substitutes?

A: TSW parts with gold mating finish operate at -55°C ~ 125°C. TSW parts with tin mating finish (T-suffix) operate at reduced maximum temperature of -55°C ~ 105°C. Application thermal requirements determine appropriate selection.

Q: What is the significance of contact finish thickness specifications?

A: Mating contact finish thickness affects durability under repeated mating cycles and environmental exposure. TSW-102-07-S-D and TSW-102-23-S-D specify 30.0µin thickness, providing enhanced wear resistance. TSW-102-08-G-D, TSW-102-23-G-D, and TSW-102-26-G-D specify 10.0µin thickness, suitable for standard applications.

Q: Can multiple TSW variants be used interchangeably within a single assembly?

A: All TSW variants maintain identical mating interface geometry (pitch, position count, row spacing, contact shape). Interchangeability is established at the mating interface. Post-side variations (length, finish) require consistency within a single connector installation to ensure uniform solder joint characteristics.

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