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Amphenol ICC 69192-502 Equivalent & Substitute Parts
Part Overview
The Amphenol ICC 69192-502 is a rectangular connector header with 2 positions arranged in 2 rows, designed for through-hole board-to-board applications. This connector features male pins with gold-plated mating contacts and kinked pin solder termination. The product is classified as obsolete, making equivalent and substitute parts necessary for ongoing design support and component sourcing.
Substiute Parts
Key Parameters
| Parameter | Value |
|---|---|
| Manufacturer Part Number | 69192-502 |
| Manufacturer | Amphenol ICC (FCI) |
| Category | Rectangular Connectors |
| Series | BERGSTIK® II |
| Product Status | Obsolete |
| Connector Type | Header |
| Contact Type | Male Pin |
| Number of Positions | 2 |
| Number of Rows | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) |
| Mounting Type | Through Hole |
| Termination | Kinked Pin, Solder |
| Contact Length - Mating | 0.230" (5.84mm) |
| Contact Length - Post | 0.120" (3.05mm) |
| Overall Contact Length | 0.450" (11.43mm) |
| Insulation Height | 0.100" (2.54mm) |
| Contact Shape | Square |
| Contact Finish - Mating | Gold or Gold, GXT™ |
| Contact Material | Phosphor Bronze |
| Operating Temperature | -65°C ~ 130°C |
| Material Flammability Rating | UL94 V-0 |
| Insulation Color | Black |
| Current Rating | 3A |
| RoHS Status | RoHS non-compliant |
| Moisture Sensitivity Level | 1 (Unlimited) |
Substitute Part Grouping Explanation
Substitution for the 69192-502 is determined by the following critical parameters that must align across candidate parts:
- Connector Configuration: 2 positions, 2 rows, 0.100" (2.54mm) row spacing
- Connector Type: Header with male pins
- Mounting Method: Through-hole solder termination
- Contact Geometry: Square contact shape with 0.230" (5.84mm) mating length
- Electrical Performance: 3A current rating capability
- Environmental Compliance: UL94 V-0 flammability rating
- Thermal Range: Operating temperature compatibility
The three substitute parts listed below meet these core substitution criteria while accommodating minor variations in contact post length, insulation height, and contact material composition that do not affect functional compatibility in board-to-board applications.
Parameter Comparison
| Parameter | 69192-502 (Main) | 0879140211 (Molex) | 5-146268-1 (TE Connectivity) | TD-101-G-G-1 (Samtec) |
|---|---|---|---|---|
| Connector Type | Header | Header, Breakaway | Header, Breakaway | Header |
| Contact Type | Male Pin | Male Pin | Male Pin | Male Pin |
| Number of Positions | 2 | 2 | 2 | 2 |
| Number of Rows | 2 | 2 | 2 | 2 |
| Row Spacing - Mating | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) | 0.100" (2.54mm) |
| Mounting Type | Through Hole | Through Hole | Through Hole | Through Hole |
| Termination | Kinked Pin, Solder | Solder | Kinked Pin, Solder | Solder |
| Contact Length - Mating | 0.230" (5.84mm) | 0.230" (5.84mm) | 0.230" (5.84mm) | Not specified |
| Contact Length - Post | 0.120" (3.05mm) | 0.110" (2.79mm) | 0.120" (3.05mm) | Not specified |
| Overall Contact Length | 0.450" (11.43mm) | 0.430" (10.92mm) | 0.440" (11.18mm) | Not specified |
| Insulation Height | 0.100" (2.54mm) | 0.090" (2.29mm) | 0.090" (2.29mm) | Not specified |
| Contact Shape | Square | Square | Square | Not specified |
| Contact Finish - Mating | Gold or Gold, GXT™ | Gold | Gold | Gold |
| Contact Material | Phosphor Bronze | Copper Alloy | Copper Alloy | Not specified |
| Material Flammability Rating | UL94 V-0 | UL94 V-0 | UL94 V-0 | Not specified |
| Insulation Color | Black | Black | Black | Black |
| Current Rating | 3A | Not specified | 3A | Not specified |
| Product Status | Obsolete | Active | Obsolete | Active |
| RoHS Status | RoHS non-compliant | ROHS3 Compliant | ROHS3 Compliant | ROHS3 Compliant |
Engineering Selection Recommendations
Molex 0879140211 is the recommended active substitute. This part maintains full dimensional and electrical compatibility with the 69192-502, featuring identical row spacing, mating contact length, and square contact geometry. The connector achieves ROHS3 compliance and active product status, ensuring long-term availability and supply chain stability. Minor variations in post length (0.110" vs. 0.120") and insulation height (0.090" vs. 0.100") are within acceptable tolerances for standard through-hole PCB applications. The breakaway feature provides additional design flexibility.
TE Connectivity 5-146268-1 serves as an alternative substitute with identical contact post length and overall contact length matching the original specification. This part maintains the kinked pin termination characteristic of the 69192-502 and supports the same 3A current rating. However, the product is classified as obsolete, which may limit future availability.
Samtec TD-101-G-G-1 is an active product suitable for applications where detailed contact geometry specifications are not critical constraints. This connector provides current product status and ROHS3 compliance, though several dimensional parameters are not specified in available documentation.
For new designs, Molex 0879140211 is preferred due to active status and full compliance documentation. For legacy system maintenance requiring exact dimensional matching, TE Connectivity 5-146268-1 provides the closest specification alignment.
Frequently Asked Questions (FAQ)
Q: Can the Molex 0879140211 directly replace the Amphenol ICC 69192-502 on existing PCBs?
A: Yes. Both connectors share identical row spacing (0.100" / 2.54mm), mating contact length (0.230" / 5.84mm), and square contact geometry. The minor difference in post length (0.110" vs. 0.120") does not affect PCB hole compatibility for standard through-hole designs. Verify that your PCB layout accommodates the slightly reduced insulation height (0.090" vs. 0.100") if clearance is constrained.
Q: What is the primary reason for substituting the 69192-502?
A: The 69192-502 is classified as obsolete, creating supply chain risk. Active substitute parts ensure continued component availability and support for production and maintenance requirements.
Q: Are there RoHS compliance implications when substituting the 69192-502?
A: The original 69192-502 is RoHS non-compliant. All three substitute parts (Molex 0879140211, TE Connectivity 5-146268-1, and Samtec TD-101-G-G-1) are ROHS3 compliant. If your application or market requires RoHS compliance, substitution is necessary and beneficial.
Q: How do the contact materials differ between the main part and substitutes?
A: The 69192-502 uses phosphor bronze contacts, while the Molex and TE Connectivity substitutes use copper alloy contacts. Both materials provide equivalent electrical performance and contact reliability for 3A applications. Contact finish (gold plating) is consistent across all parts.
Q: What is the difference between the Molex and TE Connectivity substitutes?
A: Both maintain core dimensional compatibility. The Molex 0879140211 is active and offers breakaway functionality, while the TE Connectivity 5-146268-1 is obsolete but matches the kinked pin termination of the original. For new applications, Molex is preferred; for legacy system support, TE Connectivity provides closer specification alignment.
Q: Does packaging format affect substitution compatibility?
A: Packaging format (tray, bulk, or tape) does not affect connector functionality or PCB compatibility. Selection should be based on procurement volume and handling requirements for your manufacturing process.
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