Amphenol ICC 69192-416 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-416 is a rectangular connector header for through-hole mounting with 16 positions arranged in 2 rows at 0.100" (2.54mm) pitch. This connector is part of the BERGSTIK® II series and is classified as obsolete. Due to its obsolete status and limited availability of the original specification, equivalent substitute parts from active product lines are necessary for new designs and ongoing production requirements. Substitute parts maintain the core electrical and mechanical interface specifications while offering improved availability and compliance status.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	16
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Contact Shape	Square
Operating Temperature Range	-65°C ~ 130°C
Current Rating	3A
Material Flammability Rating	UL94 V-0
Insulation Color	Black

Substitute Part Grouping Explanation

Substitution for the 69192-416 is determined by strict adherence to the following core parameters:

Connector Type: Header (male pin contact)
Position Count & Arrangement: 16 positions in 2 rows
Pitch Specification: 0.100" (2.54mm) mating pitch and 0.100" (2.54mm) row spacing
Mounting Method: Through-hole solder termination
Contact Geometry: Square contact shape
Electrical Performance: Current rating and operating temperature compatibility
Physical Interface: Overall contact length and insulation height must support board-to-board mating

Substitute parts are grouped into two categories:

Category 1: Direct Amphenol ICC BERGSTIK® II Series Substitutes

69192-416HLF: Active product with identical electrical and mechanical specifications
67996-416HLF: Active product with minor contact post length variation (0.095" vs 0.120")

Category 2: Cross-Manufacturer Substitutes

3M 929 Series (929836-01-08-RK, 929836-02-08, 929836-04-08, 929836-05-08, 929836-08-08, 929836-09-08): Varying contact post lengths for different PCB stack-up requirements
Samtec TSW Series (TSW-108-07-G-D): Gold-plated contact finish variant
Samtec TD Series (TD-108-T-AA): Alternative termination style

All substitutes maintain the 16-position, 2-row, 2.54mm pitch interface required for mechanical and electrical compatibility.

Parameter Comparison

Parameter	69192-416	69192-416HLF	67996-416HLF	929836-01-08-RK	929836-02-08	TSW-108-07-G-D	TD-108-T-AA
Manufacturer	Amphenol ICC	Amphenol ICC	Amphenol ICC	3M	3M	Samtec	Samtec
Product Status	Obsolete	Active	Active	Active	Active	Active	Active
Number of Positions	16	16	16	16	16	16	16
Number of Rows	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Connector Type	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Kinked Pin, Solder	Solder	Solder	Solder	Solder	Solder
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.235" (5.97mm)	0.235" (5.97mm)	0.230" (5.84mm)	—
Contact Length - Post	0.120" (3.05mm)	0.120" (3.05mm)	0.095" (2.41mm)	0.110" (2.79mm)	0.210" (5.33mm)	0.100" (2.54mm)	—
Overall Contact Length	0.450" (11.43mm)	0.450" (11.43mm)	0.425" (10.80mm)	0.445" (11.30mm)	0.545" (13.84mm)	0.430" (10.92mm)	—
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	—
Contact Shape	Square	Square	Square	Square	Square	Square	—
Contact Finish - Mating	Tin	Tin	Tin	Tin	Tin-Lead	Gold	Tin
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Copper Alloy	Copper Alloy	Phosphor Bronze	—
Operating Temperature	-65°C ~ 130°C	-65°C ~ 130°C	-65°C ~ 125°C	-40°C ~ 105°C	-40°C ~ 105°C	-55°C ~ 125°C	—
Current Rating	3A	3A	3A per Contact	2.5A	2.5A	—	—
RoHS Status	Non-compliant	Compliant	Compliant	Compliant	Non-compliant	ROHS3 Compliant	ROHS3 Compliant
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	—
Insulation Color	Black	Black	Black	Black	Black	Black	Black

Engineering Selection Recommendations

Primary Recommendation: Amphenol ICC 69192-416HLF

The 69192-416HLF is the direct active-product equivalent of the obsolete 69192-416. It maintains identical electrical and mechanical specifications including contact geometry, pitch, row spacing, and operating temperature range. The part is RoHS compliant and carries REACH affected status, making it suitable for modern regulatory environments. This is the preferred choice for direct replacement in existing designs.

Secondary Recommendation: Amphenol ICC 67996-416HLF

The 67996-416HLF offers an alternative from the same manufacturer with a slightly reduced contact post length (0.095" vs 0.120"). This variant is suitable for applications with tighter PCB stack-up constraints. It maintains RoHS compliance and REACH affected status. The operating temperature range is reduced to -65°C ~ 125°C, which remains compatible with most industrial applications.

Cross-Manufacturer Alternatives: 3M 929 Series

The 3M 929836 series provides multiple contact post length options (929836-01-08-RK through 929836-09-08) to accommodate various PCB thicknesses and stack-up configurations. These parts are RoHS compliant but operate at a reduced temperature range (-40°C ~ 105°C) and lower current rating (2.5A vs 3A). Selection within this series depends on specific PCB mounting depth requirements.

Samtec Alternatives

Samtec TSW-108-07-G-D offers gold-plated mating contacts for enhanced corrosion resistance in demanding environments. Samtec TD-108-T-AA provides an alternative termination style. Both are ROHS3 compliant and suitable for active designs.

Compliance Considerations

For new designs requiring RoHS compliance, use 69192-416HLF, 67996-416HLF, 3M 929836-01-08-RK, or Samtec alternatives. The original 69192-416 and 3M 929836-02-08, 929836-04-08, 929836-05-08, 929836-08-08, and 929836-09-08 are non-compliant and should be avoided in regulated applications.

Frequently Asked Questions (FAQ)

Q: Can I use 69192-416HLF as a direct replacement for 69192-416?

A: Yes. The 69192-416HLF is electrically and mechanically identical to the obsolete 69192-416. Both maintain the same 16-position, 2-row, 2.54mm pitch configuration, contact geometry, and operating specifications. The primary difference is product status (active vs obsolete) and RoHS compliance.

Q: What is the difference between the various 3M 929836 part numbers?

A: The 3M 929836 series differs only in contact post length, which determines the overall connector height. The suffix number indicates post length: -01-08-RK (0.110"), -02-08 (0.210"), -04-08 (0.510"), -05-08 (0.610"), -08-08 (0.310"), and -09-08 (0.145"). Selection depends on PCB thickness and stack-up requirements. All maintain the same 16-position, 2-row, 2.54mm pitch interface.

Q: Why do some substitutes have a lower current rating (2.5A vs 3A)?

A: The 3M 929836 series and certain Samtec variants are rated for 2.5A per contact, compared to 3A for the original Amphenol parts. This reflects different contact material specifications and thermal design. For applications requiring the full 3A rating, use Amphenol ICC 69192-416HLF or 67996-416HLF.

Q: Are there temperature range limitations with substitute parts?

A: Yes. The original 69192-416 operates from -65°C to 130°C. The Amphenol ICC 67996-416HLF operates to -65°C ~ 125°C, while 3M 929836 series and Samtec alternatives are limited to -40°C ~ 105°C. Verify your application's temperature requirements before selecting a substitute.

Q: What is the difference between tin and tin-lead contact finishes?

A: Tin finish (69192-416, 69192-416HLF, 67996-416HLF, 929836-01-08-RK) is RoHS compliant. Tin-lead finish (929836-02-08, 929836-04-08, 929836-05-08, 929836-08-08, 929836-09-08) is non-compliant with RoHS regulations. For new designs, specify tin-finished parts unless legacy compatibility requires tin-lead.

Q: Can I use gold-plated contacts (TSW-108-07-G-D) instead of tin-plated contacts?

A: Gold-plated contacts provide superior corrosion resistance and are suitable for high-reliability applications. However, they are not direct mechanical equivalents due to different contact finish thickness specifications. Verify compatibility with your mating connector before substitution.

Q: What packaging options are available?

A: Packaging varies by part number: 69192-416HLF (Bulk), 67996-416HLF (Bag), 929836-01-08-RK (Bulk), 929836-02-08 (Bulk), TSW-108-07-G-D (Bulk), and TD-108-T-AA (Tube). Packaging does not affect electrical or mechanical performance and is selected based on procurement and handling requirements.

Q: Are all substitutes board-to-board connectors?

A: The Amphenol ICC and 3M parts are specified as board-to-board connectors. Samtec TSW-108-07-G-D is specified as board-to-board or cable compatible. All maintain the same 2.54mm pitch and 16-position interface for standard PCB mounting.

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