Amphenol ICC 69192-408HTLF Rectangular Connector - Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-408HTLF is an active-status vertical header connector from the BERGSTIK® II series, designed for through-hole board-to-board applications. This 8-position, 2-row connector with 0.100" (2.54mm) pitch serves as a standard interconnect component in electronic assemblies. Substitute parts are identified when equivalent electrical and mechanical parameters align with application requirements, enabling component sourcing flexibility while maintaining functional compatibility.

Substiute Parts

69192-408HTLF

Amphenol ICC (FCI)In Stock: 112769192-408HTLF Datasheet

Current PartRFQ

802-10-008-10-001000

Mill-Max Manufacturing Corp.In Stock: 2262802-10-008-10-001000 Datasheet

MFR RecommendedRFQ

HTSW-104-07-G-D

Samtec Inc.In Stock: 5521HTSW-104-07-G-D Datasheet

MFR RecommendedRFQ

Key Parameters

Substitute Part Grouping Explanation

Substitution eligibility for the 69192-408HTLF is determined by strict alignment of the following critical parameters:

• Connector Type & Contact Configuration: Header with male pins
• Position Count & Row Configuration: 8 positions in 2 rows
• Pitch Specification: 0.100" (2.54mm) mating pitch and row spacing
• Mounting & Style: Through-hole, board-to-board connectivity
• Fastening Mechanism: Push-pull engagement
• Compliance & Environmental: RoHS compliance, MSL 1 rating, and operating temperature compatibility

The identified substitute parts (Mill-Max 802-10-008-10-001000 and Samtec HTSW-104-07-G-D) meet these core substitution criteria. Variations in contact material, finish composition, insulation height, and contact length remain within acceptable tolerances for equivalent functional performance in standard board-to-board applications.

Parameter Comparison

Engineering Selection Recommendations

All three connectors maintain active product status with RoHS compliance and MSL 1 ratings, supporting long-term component availability and environmental regulatory adherence.

The 69192-408HTLF (Amphenol ICC BERGSTIK® II) operates across -65°C to 130°C with a 3A current rating and tin-plated contacts on phosphor bronze. This configuration is suitable for standard industrial and consumer applications requiring extended temperature performance.

The 802-10-008-10-001000 (Mill-Max) provides gold-plated brass contacts with PCT insulation, offering enhanced corrosion resistance in demanding environments. Operating temperature range is not specified; verification against application requirements is necessary.

The HTSW-104-07-G-D (Samtec) operates across -55°C to 125°C with gold-plated phosphor bronze contacts and LCP insulation, supporting board-to-board or cable configurations. Current rating varies by wire gauge; application-specific verification is required.

Selection between these parts depends on specific environmental conditions, temperature extremes, contact finish requirements, and packaging constraints of the target application.

Frequently Asked Questions (FAQ)

Q: What makes these parts electrically equivalent to the 69192-408HTLF?

A: All three connectors share identical mating pitch (0.100" / 2.54mm), row spacing (0.100" / 2.54mm), position count (8 positions in 2 rows), contact type (male pins), mounting method (through-hole), and fastening mechanism (push-pull). These parameters define electrical and mechanical compatibility for board-to-board interconnection.

Q: Are there differences in contact finish that affect substitution?

A: Yes. The 69192-408HTLF uses tin plating on phosphor bronze contacts. The Mill-Max 802-10-008-10-001000 uses gold plating on brass alloy contacts, and the Samtec HTSW-104-07-G-D uses gold plating on phosphor bronze contacts. Gold finishes provide superior corrosion resistance in high-humidity or chemically aggressive environments, while tin plating is standard for general-purpose applications.

Q: Do insulation material differences impact substitution?

A: Insulation material variations (unspecified for 69192-408HTLF, PCT for Mill-Max, LCP for Samtec) affect mechanical durability and thermal stability but do not prevent functional substitution in standard board-to-board applications. LCP and PCT both support the specified operating temperature ranges and MSL 1 moisture sensitivity rating.

Q: What is the significance of contact shape differences?

A: The 69192-408HTLF and HTSW-104-07-G-D use square contacts, while the 802-10-008-10-001000 uses circular contacts. Both geometries are compatible with standard 0.100" (2.54mm) pitch receptacle patterns. Contact shape does not prevent substitution but may affect mating force and contact pressure characteristics.

Q: How do overall contact length variations affect compatibility?

A: The three parts have slightly different overall contact lengths (69192-408HTLF: 0.450", Mill-Max: 0.438", Samtec: 0.430"). These variations remain within acceptable tolerances for standard PCB through-hole mounting and do not prevent functional substitution in typical board-to-board applications.

Q: Are there packaging differences to consider?

A: Yes. The 69192-408HTLF is supplied in Tube packaging, the Mill-Max 802-10-008-10-001000 in Bulk, and the Samtec HTSW-104-07-G-D in Bag. Packaging affects handling, storage, and inventory management but does not impact electrical or mechanical performance.

Q: What temperature range should I use for part selection?

A: The 69192-408HTLF operates -65°C to 130°C, the Samtec HTSW-104-07-G-D operates -55°C to 125°C, and the Mill-Max 802-10-008-10-001000 does not specify an operating temperature range. Select based on your application's minimum and maximum operating temperatures.

Q: Are all three parts RoHS compliant?

A: Yes. The 69192-408HTLF is RoHS Compliant, while the Mill-Max 802-10-008-10-001000 and Samtec HTSW-104-07-G-D are ROHS3 Compliant. All meet current regulatory requirements for restricted substance elimination.