Amphenol ICC 69192-408HT Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-408HT is a rectangular connector header for through-hole mounting, featuring 8 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing. This BERGSTIK® II series connector is designed for board-to-board applications with kinked pin solder termination and push-pull fastening. The part is currently active in production with 920 units in stock.

Substitute parts are necessary when the original specification requires alternative contact post lengths, contact finishes, or compliance certifications not available in the primary part number.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	8
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Kinked Pin, Solder
Fastening Type	Push-Pull
Contact Shape	Square
Insulation Material	Not specified
Insulation Color	Black
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS non-compliant
Moisture Sensitivity Level	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution of the 69192-408HT with Samtec TSW series connectors is based on the following matching criteria:

Fixed Parameters (Must Match):

Connector type: Header
Contact type: Male Pin
Number of positions: 8
Number of rows: 2
Pitch - mating: 0.100" (2.54mm)
Row spacing - mating: 0.100" (2.54mm)
Mounting type: Through Hole
Fastening type: Push-Pull
Contact shape: Square
Insulation color: Black
Material flammability rating: UL94 V-0
Moisture sensitivity level: 1 (Unlimited)

Variable Parameters (Determine Substitute Selection):

Contact post length: 0.100" (2.54mm), 0.115" (2.92mm), 0.126" (3.20mm), or 0.200" (5.08mm)
Contact finish - mating: Tin or Gold
Contact finish - post: Tin or Gold
Insulation material: Polybutylene Terephthalate (PBT) in substitutes vs. unspecified in main part
Operating temperature range: -55°C ~ 125°C (Gold finishes) or -55°C ~ 105°C (Tin finishes)
RoHS compliance: ROHS3 Compliant in all substitutes vs. RoHS non-compliant in main part

Parameter Comparison

Parameter	69192-408HT (Main)	TSW-104-07-G-D	TSW-104-07-S-D	TSW-104-08-G-D	TSW-104-08-L-D	TSW-104-08-T-D	TSW-104-23-G-D	TSW-104-23-S-D	TSW-104-23-T-D	TSW-104-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header
Number of Positions	8	8	8	8	8	8	8	8	8	8
Number of Rows	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Contact Finish - Mating	Tin	Gold	Gold	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish - Post	Not specified	Gold	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Insulation Material	Not specified	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Operating Temperature	Not specified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Moisture Sensitivity Level	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
Inventory Status	920 Pcs New Original In Stock	2016 Pcs New Original In Stock	1527 Pcs New Original In Stock	1961 Pcs New Original In Stock	1270 Pcs New Original In Stock	1213 Pcs New Original In Stock	1374 Pcs New Original In Stock	2604 Pcs New Original In Stock	1598 Pcs New Original In Stock	676 Pcs New Original In Stock

Engineering Selection Recommendations

All Samtec TSW series substitutes maintain electrical and mechanical compatibility with the 69192-408HT across the critical mating interface parameters: 8-position, 2-row configuration with 0.100" (2.54mm) pitch spacing, through-hole mounting, and push-pull fastening.

Compliance Consideration: All substitute parts are ROHS3 compliant, whereas the 69192-408HT is RoHS non-compliant. Selection of a substitute part should be based on regulatory requirements for the end application.

Contact Post Length Selection: The 69192-408HT specifies a contact post length of 0.120" (3.05mm). Samtec TSW substitutes are available with post lengths of 0.100" (2.54mm), 0.115" (2.92mm), 0.126" (3.20mm), and 0.200" (5.08mm). Post length selection depends on PCB thickness and solder joint requirements for the specific application.

Contact Finish Selection: The 69192-408HT uses tin mating finish. Samtec TSW substitutes offer both tin and gold mating finishes. Gold-finished variants (TSW-104-07-G-D, TSW-104-08-G-D, TSW-104-23-G-D, TSW-104-26-G-D) support operating temperatures to 125°C, while tin-finished variants (TSW-104-08-T-D, TSW-104-23-T-D) are rated to 105°C.

Frequently Asked Questions (FAQ)

Q: Can TSW series connectors directly replace the 69192-408HT in existing designs?

A: TSW series connectors are mechanically and electrically compatible at the mating interface. However, contact post length differences may require PCB layout adjustment. The 69192-408HT post length of 0.120" (3.05mm) is closest to TSW-104-23-G-D, TSW-104-23-S-D, and TSW-104-23-T-D at 0.115" (2.92mm), or TSW-104-26-G-D at 0.126" (3.20mm).

Q: What is the difference between gold and tin contact finishes?

A: Gold-finished contacts (G designation) provide superior corrosion resistance and are rated to -55°C ~ 125°C. Tin-finished contacts (T designation) are rated to -55°C ~ 105°C. Gold finishes are recommended for applications requiring extended temperature range or high-reliability environments.

Q: Does the insulation material change affect compatibility?

A: The 69192-408HT does not specify insulation material, while all TSW substitutes use Polybutylene Terephthalate (PBT). PBT provides consistent mechanical and thermal properties across the TSW product line and maintains UL94 V-0 flammability rating.

Q: Are there packaging differences between the main part and substitutes?

A: The 69192-408HT is supplied in tube packaging, while all TSW substitutes are supplied in bulk packaging. Bulk packaging may require reel or tape-and-reel configuration for automated assembly processes.

Q: Which substitute offers the closest dimensional match to the 69192-408HT?

A: TSW-104-23-G-D and TSW-104-23-S-D provide the closest overall contact length match at 0.445" (11.30mm) compared to the main part's 0.450" (11.43mm), with a post length of 0.115" (2.92mm).

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