Amphenol ICC 69192-250 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-250 is a through-hole rectangular connector header in the BERGSTIK® II series, configured for 50-position, 2-row board-to-board applications with 0.100" (2.54mm) pitch. This connector features kinked pin solder termination, unshrouded design, and gold or GXT™ contact finish on phosphor bronze contacts. The part is active in production with 1031 units in current inventory.

Substitute parts are necessary when addressing specific application requirements including contact post length variations, alternative contact finish specifications, extended operating temperature ranges, or RoHS3 compliance requirements not met by the original part.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	50
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Style	Board to Board
Shrouding	Unshrouded
Contact Shape	Square
Contact Material	Phosphor Bronze
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)
RoHS Status	RoHS non-compliant

Substitute Part Grouping Explanation

Substitute parts for the 69192-250 are selected from the Samtec TSW series based on the following allowed parameters:

Fixed Compatibility Parameters (Must Match):

Connector type: Header
Contact type: Male Pin
Number of positions: 50
Number of rows: 2
Pitch - mating: 0.100" (2.54mm)
Row spacing - mating: 0.100" (2.54mm)
Mounting type: Through Hole
Style: Board to Board or Cable
Shrouding: Unshrouded
Contact shape: Square
Contact material: Phosphor Bronze
Termination: Solder
Fastening type: Push-Pull
Contact length - mating: 0.230" (5.84mm)
Insulation height: 0.100" (2.54mm)
Material flammability rating: UL94 V-0
Insulation color: Black
Insulation material: Polybutylene Terephthalate (PBT)
MSL: 1 (Unlimited)

Variable Parameters (Differentiate Substitutes):

Contact length - post (0.100", 0.115", 0.126", or 0.200")
Contact finish - mating (Gold or Tin)
Contact finish - post (Gold or Tin)
Contact finish thickness - mating (10.0µin, 30.0µin, or unspecified)
Operating temperature range (-55°C ~ 125°C or -55°C ~ 105°C)
RoHS status (ROHS3 Compliant)

All Samtec TSW substitutes are ROHS3 compliant and feature PBT insulation material, addressing regulatory requirements not present in the original part.

Parameter Comparison

Parameter	69192-250 (Main)	TSW-125-07-G-D	TSW-125-07-S-D	TSW-125-07-T-D	TSW-125-08-G-D	TSW-125-08-L-D	TSW-125-08-T-D	TSW-125-23-G-D	TSW-125-23-S-D	TSW-125-23-T-D	TSW-125-26-G-D
Manufacturer	Amphenol ICC	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.	Samtec Inc.
Series	BERGSTIK® II	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW	TSW
Connector Type	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header	Header
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Number of Positions	50	50	50	50	50	50	50	50	50	50	50
Number of Rows	2	2	2	2	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Style	Board to Board	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable	Board to Board or Cable
Shrouding	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded	Unshrouded
Contact Length - Mating	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)	0.230" (5.84mm)
Contact Length - Post	0.120" (3.05mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.200" (5.08mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.115" (2.92mm)	0.126" (3.20mm)
Overall Contact Length	0.450" (11.43mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.430" (10.92mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.530" (13.46mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.445" (11.30mm)	0.456" (11.58mm)
Insulation Height	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Shape	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square	Square
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Tin	Gold	Gold	Tin	Gold	Gold	Tin	Gold
Contact Finish Thickness - Mating	15.0µin (0.38µm)	10.0µin (0.25µm)	30.0µin (0.76µm)	Unspecified	10.0µin (0.25µm)	10.0µin (0.25µm)	Unspecified	10.0µin (0.25µm)	30.0µin (0.76µm)	Unspecified	10.0µin (0.25µm)
Contact Finish - Post	Unspecified	Gold	Tin	Tin	Gold	Tin	Tin	Gold	Tin	Tin	Gold
Contact Finish Thickness - Post	Unspecified	3.00µin (0.076µm)	Unspecified	Unspecified	3.00µin (0.076µm)	Unspecified	Unspecified	3.00µin (0.076µm)	Unspecified	Unspecified	3.00µin (0.076µm)
Contact Material	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze	Phosphor Bronze
Insulation Material	Unspecified	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)	Polybutylene Terephthalate (PBT)
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0
Insulation Color	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black	Black
Operating Temperature	Unspecified	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C	-55°C ~ 125°C	-55°C ~ 105°C	-55°C ~ 125°C
MSL	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)	1 (Unlimited)
RoHS Status	RoHS non-compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Product Status	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active	Active

Engineering Selection Recommendations

All Samtec TSW series substitutes are active production parts with ROHS3 compliance status. Selection among substitute options depends on specific application requirements for contact post length and contact finish specifications.

For applications requiring ROHS3 compliance: All TSW substitutes meet this requirement, whereas the original 69192-250 does not.

For applications with extended operating temperature requirements to 125°C: TSW-125-07-G-D, TSW-125-07-S-D, TSW-125-08-G-D, TSW-125-08-L-D, TSW-125-23-G-D, TSW-125-23-S-D, and TSW-125-26-G-D support the full -55°C to 125°C range. TSW-125-07-T-D, TSW-125-08-T-D, and TSW-125-23-T-D are limited to -55°C to 105°C.

For applications with specific contact post length requirements:

0.100" (2.54mm) post: TSW-125-07-G-D, TSW-125-07-S-D, TSW-125-07-T-D
0.115" (2.92mm) post: TSW-125-23-G-D, TSW-125-23-S-D, TSW-125-23-T-D
0.126" (3.20mm) post: TSW-125-26-G-D
0.200" (5.08mm) post: TSW-125-08-G-D, TSW-125-08-L-D, TSW-125-08-T-D

For applications requiring gold contact finish on both mating and post surfaces: TSW-125-07-G-D, TSW-125-08-G-D, TSW-125-23-G-D, and TSW-125-26-G-D provide full gold plating.

For applications requiring tin contact finish on post surfaces: TSW-125-07-S-D, TSW-125-07-T-D, TSW-125-08-L-D, TSW-125-08-T-D, TSW-125-23-S-D, and TSW-125-23-T-D offer tin post finishes.

Frequently Asked Questions (FAQ)

Q: Can TSW series connectors directly replace the Amphenol ICC 69192-250 in existing designs?

A: Yes, all listed TSW substitutes maintain electrical and mechanical compatibility through matching pitch, position count, row configuration, contact material, and mounting type. Physical board layout compatibility depends on the specific contact post length selected. Verify post length requirements against PCB hole depth specifications before substitution.

Q: What is the primary difference between TSW-125-07, TSW-125-23, TSW-125-26, and TSW-125-08 variants?

A: The numeric designation indicates contact post length. TSW-125-07 features 0.100" posts, TSW-125-23 features 0.115" posts, TSW-125-26 features 0.126" posts, and TSW-125-08 features 0.200" posts. Select the variant matching your PCB thickness and solder joint requirements.

Q: What do the letter suffixes (G, S, T, L) represent in TSW part numbers?

A: The letter suffix specifies contact finish combinations. G indicates gold finish on both mating and post surfaces. S indicates gold mating finish with tin post finish. T indicates tin finish on both surfaces. L indicates gold mating finish with tin post finish. Select based on your application's corrosion resistance and solderability requirements.

Q: Are all TSW substitutes RoHS3 compliant?

A: Yes, all listed Samtec TSW series parts are ROHS3 compliant. The original Amphenol ICC 69192-250 is RoHS non-compliant. If your application requires RoHS3 compliance, any TSW substitute satisfies this requirement.

Q: What operating temperature range should I select?

A: TSW parts with G, S, or L suffixes support -55°C to 125°C operation. TSW parts with T suffix support -55°C to 105°C operation. Select based on your application's thermal environment. If your application requires operation above 105°C, use only G, S, or L variants.

Q: How does contact post length affect PCB design?

A: Contact post length determines how far the pin extends into the PCB. Shorter posts (0.100") suit thinner PCBs or surface-mount applications. Longer posts (0.200") accommodate thicker PCBs or provide additional solder joint volume. Verify your PCB thickness and hole depth specifications match the selected post length to ensure proper solder joint formation and mechanical retention.

Q: Can I mix different TSW variants in the same connector assembly?

A: No. All 50 positions within a single connector must use the same part number to maintain uniform electrical and mechanical characteristics. Do not mix variants within a single assembly.

Q: What is the difference between 10.0µin and 30.0µin gold plating thickness?

A: 10.0µin (0.25µm) represents standard gold plating thickness suitable for general applications. 30.0µin (0.76µm) represents enhanced gold plating thickness for applications requiring increased wear resistance or extended contact life under high-cycle mating conditions. Select based on your application's mating cycle requirements.

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