Amphenol ICC 69192-240HTLF Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-240HTLF is a rectangular connector header designed for through-hole board-to-board applications. This BERGSTIK® II series connector features 40 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing. The part is currently active in production with 958 units in stock. Equivalent and substitute parts are identified based on matching electrical and mechanical specifications to ensure functional compatibility in applications requiring 40-position, 2-row header connectors with 2.54mm pitch.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	40
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Current Rating	3A
Operating Temperature	-65°C ~ 130°C
Material Flammability Rating	UL94 V-0
RoHS Status	RoHS Compliant

Substitute Part Grouping Explanation

Substitute parts for the 69192-240HTLF are qualified based on the following critical parameters that determine functional interchangeability:

Primary Matching Criteria:

40 positions, 2-row configuration
0.100" (2.54mm) mating pitch
0.100" (2.54mm) row spacing
Male pin contact type
Through-hole mounting
Solder termination
3A current rating
UL94 V-0 flammability rating
Board-to-board or board-to-cable style

Secondary Considerations:

Contact finish (gold or tin acceptable for signal applications)
Operating temperature range (minimum -65°C to +105°C or higher)
Insulation material (thermoplastic or LCP acceptable)
RoHS compliance status

All listed substitutes meet the primary matching criteria. Variations in contact finish thickness, insulation height within tolerance, and post length do not prevent functional substitution in standard applications.

Parameter Comparison

Parameter	69192-240HTLF (Amphenol ICC)	1-104350-7 (TE Connectivity)	7-146256-0 (TE Connectivity)	7-146261-0 (TE Connectivity)	HTSW-120-07-L-D (Samtec)	M20-9762046 (Harwin)	TD-120-G-AA (Samtec)
Manufacturer	Amphenol ICC	TE Connectivity	TE Connectivity	TE Connectivity	Samtec Inc.	Harwin Inc.	Samtec Inc.
Series	BERGSTIK® II	AMPMODU Mod II	AMPMODU Mod II	AMPMODU Mod II	HTSW	M20	TD
Product Status	Active	Obsolete	Active	Active	Active	Active	Active
Number of Positions	40	40	40	40	40	40	40
Number of Rows	2	2	2	2	2	2	2
Pitch - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)	0.100" (2.54mm)
Contact Type	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin	Male Pin
Mounting Type	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole	Through Hole
Termination	Kinked Pin, Solder	Press-Fit, Solder	Solder	Solder	Solder	Solder	Solder
Current Rating (Amps)	3A	3A	3A	3A	Varies by Wire Gauge	3A per Contact	Not specified
Operating Temperature	-65°C ~ 130°C	-65°C ~ 105°C	-65°C ~ 105°C	-65°C ~ 105°C	-55°C ~ 125°C	-40°C ~ 105°C	Not specified
Material Flammability Rating	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	UL94 V-0	Not specified
RoHS Status	RoHS Compliant	RoHS non-compliant	RoHS Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant	ROHS3 Compliant
Contact Finish - Mating	Gold or Gold, GXT™	Gold	Gold	Gold	Gold	Tin	Gold
Contact Material	Phosphor Bronze	Copper Alloy	Copper Alloy	Copper Alloy	Phosphor Bronze	Brass	Not specified
Insulation Material	Not specified	Thermoplastic	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Liquid Crystal Polymer (LCP)	Polyamide (PA6T), Nylon 6T	Not specified
Packaging	Tube	Bulk	Bulk	Bulk	Bag	Bulk	Tube
Inventory (Pcs)	958	1366	6549	2951	1077	1490	1015

Engineering Selection Recommendations

Primary Substitutes (Active Status, Full Compliance):

7-146256-0 and 7-146261-0 from TE Connectivity are the preferred substitutes. Both are active products with RoHS compliance. 7-146256-0 offers the highest inventory availability (6549 units) and maintains the same operating temperature minimum of -65°C. 7-146261-0 provides ROHS3 compliance with 2951 units in stock.

Secondary Substitutes (Active Status, Compliance Variations):

HTSW-120-07-L-D (Samtec) and M20-9762046 (Harwin) are active products with ROHS3 compliance. HTSW-120-07-L-D extends the upper operating temperature to 125°C. M20-9762046 has a reduced lower operating temperature limit of -40°C, suitable for applications not requiring -65°C performance.

TD-120-G-AA (Samtec) is an active product with ROHS3 compliance and tube packaging matching the original part. This option provides continuity in packaging format.

Not Recommended:

1-104350-7 (TE Connectivity) is obsolete and RoHS non-compliant, making it unsuitable for new designs or applications with RoHS requirements.

Frequently Asked Questions (FAQ)

Q: Can I use 7-146256-0 as a direct replacement for 69192-240HTLF?

A: Yes. Both connectors share identical mating pitch (0.100"), row spacing (0.100"), 40-position 2-row configuration, male pin contacts, through-hole mounting, and 3A current rating. Operating temperature ranges differ slightly (-65°C to 105°C versus -65°C to 130°C), but 7-146256-0 covers the full lower temperature requirement. RoHS compliance is maintained.

Q: What is the difference between 7-146256-0 and 7-146261-0?

A: Both are TE Connectivity AMPMODU Mod II headers with identical electrical specifications. The primary difference is contact length post: 7-146256-0 has 0.120" (3.05mm) while 7-146261-0 has 0.090" (2.29mm). This affects overall contact length (0.440" versus 0.410") and may impact PCB hole depth requirements. Select based on your specific board thickness and hole depth specifications.

Q: Why is 1-104350-7 listed if it is obsolete?

A: 1-104350-7 is included for reference in legacy system documentation and reverse engineering applications. It is not recommended for new designs due to obsolete status and RoHS non-compliance.

Q: Does contact finish affect substitution compatibility?

A: Contact finish (gold, tin, or mixed) does not prevent functional substitution in standard signal applications. Gold-plated contacts (69192-240HTLF, 7-146256-0, 7-146261-0, HTSW-120-07-L-D, TD-120-G-AA) provide superior corrosion resistance. Tin-plated contacts (M20-9762046) are acceptable for non-corrosive environments. Select based on environmental exposure and signal integrity requirements.

Q: What packaging options are available?

A: 69192-240HTLF and TD-120-G-AA are supplied in tubes. 7-146256-0, 7-146261-0, and M20-9762046 are supplied in bulk. HTSW-120-07-L-D is supplied in bags. Packaging selection depends on assembly process requirements and inventory management.

Q: Are all substitutes RoHS compliant?

A: No. 1-104350-7 is RoHS non-compliant. All other substitutes (7-146256-0, 7-146261-0, HTSW-120-07-L-D, M20-9762046, TD-120-G-AA) are RoHS or ROHS3 compliant. Verify RoHS compliance requirements for your application before selection.

Q: What is the temperature range limitation for M20-9762046?

A: M20-9762046 operates from -40°C to 105°C, which does not cover the full -65°C lower temperature of the original 69192-240HTLF. Use M20-9762046 only in applications where -40°C minimum temperature is acceptable.

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