Amphenol ICC 69192-240 Equivalent & Substitute Parts

Part Overview

The Amphenol ICC 69192-240 is a rectangular connector header featuring 40 positions arranged in 2 rows with 0.100" (2.54mm) pitch spacing. This through-hole component is designed for board-to-board applications and utilizes kinked pin solder termination with push-pull fastening. The part is currently active in production with 972 units in stock. Equivalent and substitute parts are necessary to address supply chain flexibility, design optimization for specific environmental conditions, and compatibility with alternative manufacturing processes.

Key Parameters

Parameter	Value
Connector Type	Header
Contact Type	Male Pin
Number of Positions	40
Number of Rows	2
Pitch - Mating	0.100" (2.54mm)
Row Spacing - Mating	0.100" (2.54mm)
Mounting Type	Through Hole
Termination	Solder
Fastening Type	Push-Pull
Contact Shape	Square
Material Flammability Rating	UL94 V-0
Insulation Color	Black
Moisture Sensitivity Level (MSL)	1 (Unlimited)

Substitute Part Grouping Explanation

Substitution eligibility is determined by strict alignment with the following core parameters: 40-position count, 2-row configuration, 0.100" (2.54mm) mating pitch, 0.100" (2.54mm) row spacing, male pin contact type, through-hole mounting, solder termination, push-pull fastening, square contact shape, UL94 V-0 flammability rating, and black insulation color. All substitute parts listed meet these mandatory criteria. Secondary parameters including contact material, contact finish, insulation material, and overall contact length may vary within acceptable ranges for board-to-board or cable applications. Variations in these secondary parameters do not preclude functional substitution when primary electrical and mechanical interfaces remain compatible.

Parameter Comparison

Manufacturer Part Number	Manufacturer	Series	Product Status	Contact Material	Contact Finish - Mating	Insulation Material	Operating Temperature	Current Rating (Amps)	RoHS Status
69192-240	Amphenol ICC (FCI)	BERGSTIK® II	Active	Phosphor Bronze	Gold or Gold, GXT™	-	-	-	RoHS non-compliant
1-104350-7	TE Connectivity AMP Connectors	AMPMODU Mod II	Obsolete	Copper Alloy	Gold	Thermoplastic	-65°C ~ 105°C	3A	RoHS non-compliant
7-146256-0	TE Connectivity AMP Connectors	AMPMODU Mod II	Active	Copper Alloy	Gold	Liquid Crystal Polymer (LCP)	-65°C ~ 105°C	3A	RoHS Compliant
7-146261-0	TE Connectivity AMP Connectors	AMPMODU Mod II	Active	Copper Alloy	Gold	Liquid Crystal Polymer (LCP)	-65°C ~ 105°C	3A	ROHS3 Compliant
M20-9762046	Harwin Inc.	M20	Active	Brass	Tin	Polyamide (PA6T), Nylon 6T	-40°C ~ 105°C	3A per Contact	ROHS3 Compliant
TD-120-G-AA	Samtec Inc.	TD	Active	-	Gold	-	-	-	ROHS3 Compliant
TSW-120-07-G-D	Samtec Inc.	TSW	Active	Phosphor Bronze	Gold	Polybutylene Terephthalate (PBT)	-55°C ~ 125°C	-	ROHS3 Compliant
TSW-120-07-S-D	Samtec Inc.	TSW	Active	Phosphor Bronze	Gold	Polybutylene Terephthalate (PBT)	-55°C ~ 125°C	-	ROHS3 Compliant
TSW-120-07-T-D	Samtec Inc.	TSW	Active	Phosphor Bronze	Tin	Polybutylene Terephthalate (PBT)	-55°C ~ 105°C	-	ROHS3 Compliant
TSW-120-08-G-D	Samtec Inc.	TSW	Active	Phosphor Bronze	Gold	Polybutylene Terephthalate (PBT)	-55°C ~ 125°C	-	ROHS3 Compliant
TSW-120-08-L-D	Samtec Inc.	TSW	Active	Phosphor Bronze	Gold	Polybutylene Terephthalate (PBT)	-55°C ~ 125°C	-	ROHS3 Compliant

Engineering Selection Recommendations

Active Status Priority: Parts with Active product status are preferred for new designs and ongoing production. The TE Connectivity 7-146256-0, 7-146261-0, Harwin M20-9762046, Samtec TD-120-G-AA, and all Samtec TSW series variants (TSW-120-07-G-D, TSW-120-07-S-D, TSW-120-07-T-D, TSW-120-08-G-D, TSW-120-08-L-D) maintain Active status. The TE Connectivity 1-104350-7 is Obsolete and should be avoided for new applications.

RoHS Compliance: The original 69192-240 is RoHS non-compliant. For applications requiring RoHS compliance, select from TE Connectivity 7-146256-0 (RoHS Compliant), 7-146261-0 (ROHS3 Compliant), Harwin M20-9762046 (ROHS3 Compliant), Samtec TD-120-G-AA (ROHS3 Compliant), or any Samtec TSW variant (all ROHS3 Compliant).

Contact Finish Selection: Gold-finished contacts (69192-240, 7-146256-0, 7-146261-0, TD-120-G-AA, TSW-120-07-G-D, TSW-120-07-S-D, TSW-120-08-G-D, TSW-120-08-L-D) provide superior corrosion resistance and are suitable for general-purpose applications. Tin-finished contacts (M20-9762046, TSW-120-07-T-D) are cost-effective alternatives for non-corrosive environments.

Temperature Range Considerations: The original 69192-240 does not specify an operating temperature range. Substitutes with defined temperature ranges include TE Connectivity parts (-65°C ~ 105°C), Harwin M20-9762046 (-40°C ~ 105°C), and Samtec TSW series (-55°C ~ 125°C for most variants, -55°C ~ 105°C for TSW-120-07-T-D). Select based on application thermal requirements.

Insulation Material: The original part does not specify insulation material. Alternatives include Thermoplastic (1-104350-7), Liquid Crystal Polymer/LCP (7-146256-0, 7-146261-0), Polyamide/Nylon 6T (M20-9762046), and Polybutylene Terephthalate/PBT (all Samtec TSW variants). LCP and PBT materials offer superior dimensional stability and thermal performance compared to standard thermoplastics.

Frequently Asked Questions (FAQ)

Q: Can I substitute the Amphenol ICC 69192-240 with any of the listed parts?

A: All listed parts meet the core substitution criteria: 40 positions, 2 rows, 0.100" (2.54mm) pitch, male pins, through-hole mounting, solder termination, and push-pull fastening. However, verify secondary parameters including contact finish, insulation material, and operating temperature range for your specific application requirements.

Q: What is the difference between the TE Connectivity 7-146256-0 and 7-146261-0?

A: Both parts are from the AMPMODU Mod II series with identical electrical specifications. The primary difference is contact post length: 7-146256-0 has 0.120" (3.05mm) post length, while 7-146261-0 has 0.090" (2.29mm) post length. This affects overall contact length (0.440" vs. 0.410") and mated stacking height. Select based on PCB thickness and connector stack requirements.

Q: Are the Samtec TSW-120 variants interchangeable?

A: All TSW-120 variants share identical mating pitch, position count, and row configuration. Differences exist in contact post length (0.100" for TSW-120-07 series, 0.200" for TSW-120-08 series) and contact finish (Gold or Tin). TSW-120-07-G-D and TSW-120-07-S-D differ only in post finish (Gold vs. Tin). Select based on PCB thickness and environmental corrosion requirements.

Q: Why is the TE Connectivity 1-104350-7 marked as Obsolete?

A: The 1-104350-7 is no longer in active production. While it meets core substitution criteria, it should not be selected for new designs. Active alternatives include 7-146256-0 and 7-146261-0 from the same manufacturer.

Q: What is the significance of the Harwin M20-9762046 being cuttable?

A: The M20 series features a cuttable design, allowing individual connector positions to be separated after soldering. This provides design flexibility for applications requiring variable connector widths. The 69192-240 and other listed parts are not cuttable and must be used as complete 40-position assemblies.

Q: Does contact material affect substitution compatibility?

A: Contact material (Phosphor Bronze vs. Copper Alloy vs. Brass) does not affect mechanical or electrical compatibility for standard board-to-board applications. Material selection influences cost, corrosion resistance, and spring characteristics. Phosphor Bronze (69192-240, Samtec TSW series) and Copper Alloy (TE Connectivity) are industry-standard choices for reliability.

Q: Which substitute offers the widest operating temperature range?

A: The Samtec TSW series (excluding TSW-120-07-T-D) provides the widest operating temperature range of -55°C ~ 125°C, compared to -65°C ~ 105°C for TE Connectivity parts and -40°C ~ 105°C for Harwin M20-9762046. Select based on application thermal extremes.

Q: Is RoHS compliance mandatory for my application?

A: RoHS compliance is required for products sold in the European Union and many other markets. The original 69192-240 is RoHS non-compliant. For compliant designs, select from TE Connectivity 7-146256-0 (RoHS Compliant) or any ROHS3-compliant alternative (7-146261-0, M20-9762046, all Samtec variants).

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